IDEC MICROSmart FC6A Series Manuel utilisateur

B-1722(16)

FC6A SERIES

User’s Manual

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SAFETY PRECAUTIONS

Read the "FC6A Series MICROSmart User’s Manual" to ensure correct operation before starting installation, wiring, operation, maintenance, and

inspection of the FC6A Series MICROSmart.

All FC6A Series MICROSmart modules are manufactured under IDEC’s rigorous quality control system, but users must add a backup or failsafe

provision to the control system when using the FC6A Series MICROSmart in applications where heavy damage or personal injury may be

caused, in case the FC6A Series MICROSmart should fail.

Care should be taken such that unauthorized access to the FC6A Series MICROSmart does not come from outside network connections. Please

note that the Company shall not be liable for any loss, damage or other expenses incurred directly or indirectly by unauthorized access, etc.

In this manual, safety precautions are categorized in order of importance:

Warning notices are used to emphasize that improper operation may cause severe personal injury or death.

The FC6A Series MICROSmart is not designed for use in applications requiring a high degree of reliability and safety. The FC6A Series

MICROSmart should not be used for such applications.

When using the FC6A Series MICROSmart in applications (not described above) that require a high degree of reliability in terms of functionality

and precision, appropriate measures such as failsafe mechanisms and redundant mechanisms must be taken for the system containing the

FC6A Series MICROSmart. The following are specific examples.

Emergency stop and interlocking circuits must be configured outside the FC6A Series MICROSmart.

If relays or transistors in the FC6A Series MICROSmart output circuits should fail, outputs may remain at on or off state. For output signals

which may cause serious accidents, configure monitor circuits outside the FC6A Series MICROSmart.

The FC6A Series MICROSmart self-diagnostic function may detect internal circuit or program errors, stop programs, and turn outputs off.

Configure circuits so that the system containing the FC6A Series MICROSmart is not jeopardized when outputs turn off.

Turn off power to the FC6A Series MICROSmart before installation, removal, wiring, maintenance, and inspection of the FC6A Series

MICROSmart. Failure to turn power off may cause damage, electrical shocks or fire hazard. If such a circuit is configured inside the FC6A Series

MICROSmart, Failure of the FC6A Series MICROSmart may cause disorder of the control system, damage, or accidents.

Special expertise is required to install, wire, program, and operate the FC6A Series MICROSmart. People without such expertise must not use

the FC6A Series MICROSmart.

Install the FC6A Series MICROSmart according to the instructions described in the "FC6A Series MICROSmart User’s Manual". Improper

installation will result in falling, failure, or malfunction of the FC6A Series MICROSmart.

Suitable for use in Class I,Division 2, Groups A,B,C and D Hazardous Locations, or Non-hazardous locations only.

Warning - Explosion Hazard - Do not disconnect equipment while the circuit is live or unless the area is known to be free of ignitable

concentrations.

Avertissement: Risque d'explosion. Ne pas débrancher tant que le circuit est sous tension, à moins qu'il ne s'agisse d'un emplacement non

dangereux

Warning - Explosion Hazard - Substitution of any components may impair suitability for Class I, Division 2.

Avertissement: Risque d'explosion. La substitution de composants peut rendre ce matériel inacceptable pour les emplacements de classe I,

division 2

This equipment is an open -type device meant to be installed in an enclosure suitable for the environment that is only accessible with the use of

a tool or key.

Warning - Explosion Hazard - The USB port is not for use in Hazardous Locations.

Avertissement: Risque d'explosion. Le port USB ne doit pas être utilisé dans des endroits angereux.

Warning

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Caution notices are used where inattention might cause personal injury or damage to equipment.

The FC6A Series MICROSmart is designed for installation in a cabinet. Do not install the FC6A Series MICROSmart outside a cabinet.

Install the FC6A Series MICROSmart in environments described in the "FC6A Series MICROSmart User’s Manual". If the FC6A Series

MICROSmart is used in places where the FC6A Series MICROSmart is subjected to high-temperature, high-humidity, condensation, corrosive

gases, excessive vibrations, or excessive shocks, then electrical shocks, fire hazard, or malfunction will result.

The environment for using the FC6A Series MICROSmart is "Pollution degree 2." Use the FC6A Series MICROSmart in environments of pollution

degree 2 (according to IEC 60664-1).

Prevent the FC6A Series MICROSmart from falling while moving or transporting the FC6A Series MICROSmart, otherwise damage or malfunction

of the FC6A Series MICROSmart will result.

Wiring must use lead sizes that are appropriate for the applied voltage and current. Terminal screws must be tightened with the prescribed

tightening torque.

Prevent metal fragments and pieces of wire from dropping inside the FC6A Series MICROSmart housing. Put a cover on the FC6A Series

MICROSmart modules during installation and wiring. Ingress of such fragments and chips may cause fire hazard, damage, or malfunction.

Use a power supply of the rated value. Use of a wrong power supply may cause fire hazard.

Use an IEC 60127-approved fuse on the power line outside the FC6A Series MICROSmart. This is required when equipment containing the FC6A

Series MICROSmart is destined for Europe.

Use an IEC 60127-approved fuse on the output circuit. This is required when equipment containing the FC6A Series MICROSmart is destined for

Europe.

Use an EU-approved circuit breaker. This is required when equipment containing the FC6A Series MICROSmart is destined for Europe.

Make sure of safety before starting and stopping the FC6A Series MICROSmart or when operating the FC6A Series MICROSmart to force outputs

on or off. Incorrect operation of the FC6A Series MICROSmart may cause machine damage or accidents.

Do not connect the ground wire directly to the FC6A Series MICROSmart. Connect a protective ground to the cabinet containing the FC6A Series

MICROSmart using an M4 or larger screw. This is required when equipment containing the FC6A Series MICROSmart is destined for Europe.

Do not disassemble, repair, or modify the FC6A Series MICROSmart modules.

The FC6A Series MICROSmart contains electronic parts and batteries. When disposing of the FC6A Series

MICROSmart, do so in accordance with national and local regulations.

Caution

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ABOUT THIS MANUAL

Thank you for purchasing the FC6A Series MICROSmart manufactured by IDEC Corporation.

This document describes the FC6A Series MICROSmart system configuration, specifications, and installation methods, and it

provides descriptions of the various functions.

Read this manual to ensure the correct understanding of the entire functions of the FC6A Series MICROSmart.

IDEC Corporation makes the latest product manual PDFs available on our website at no additional cost.

Please download the latest product manual PDFs from our website.

Product manual PDF download page (www.idec.com/FC6Amanuals)

This manual describes functions, specifications, installation, and operation basics of the FC6A Series MICROSmart. Also included is

information on the powerful communications tools of the FC6A Series MICROSmart, as well as troubleshooting procedures.

Chapter 1: General Information

General information about the FC6A Series MICROSmart functions and system configuration examples.

Chapter 2: Product Specifications

Specifications of the FC6A Series MICROSmart.

Chapter 3: Installation and Wiring

Methods and precautions for installing and wiring the FC6A Series MICROSmart.

Chapter 4: Operation Basics

General information about setting up the basic FC6A Series MICROSmart system for programming, starting and stopping the FC6A

Series MICROSmart operation, and simple operating procedures. Everything from creating a user program using WindLDR on a

computer to monitoring the FC6A Series MICROSmart operation.

Chapter 5: Functions and Settings

Functions of the FC6A Series MICROSmart and convenient functions that you should know about in using the WindLDR (Windows

compatible) PLC programming software.

Chapter 6: Devices

Descriptions of the allocations of devices such as inputs, outputs, internal relays, registers, timers, and counters that are used in

the basic and advanced instructions, as well as details about the allocations of special internal relays and special data registers.

Chapter 7: HMI Function

Functions that can be used with the HMI module connected to the CPU module and their operating procedures.

Chapter 8: Instructions Reference

List of basic and advanced instructions to program the FC6A Series MICROSmart and descriptions of their functions.

Chapter 9: Analog I/O Modules

Overview of each analog module and their specifications. Module parameters and configuration methods are also described.

Chapter 10: I/O Cartridges

Overview of the cartridges and their specifications. Cartridge parameters and configuration methods are also described.

Chapter 11: SD Memory Card

Functions that can be used with SD memory card connected to the CPU module and their specifications.

Chapter 12: Module Configuration Editor

Description of the module configuration editor that can be used to configure parameters for the modules and cartridges.

Chapter 13: Troubleshooting

Procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the FC6A Series

MICROSmart.

Appendix

Additional information about type numbers, system software upgrade, and USB driver installation.

Index

Alphabetical listing of key words.

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Publication history

Trademarks

FC6A Series MICROSmart is a trademark of IDEC Corporation.

Regarding laws and compatible standards

This product adheres to the laws and compatible standards of all countries involved, as shown below.

European laws and standards

This product complies with the following EU directives.

Low Voltage Directive

RoHS Directive

RE Directive (FC6A-PC4 only)

To comply with these directives, this product has been designed and evaluated on the basis of the following international and

European standard.

IEC/EN 61131-2: 2007

EN50581:2012

EN301 489-1 V2.1.1& EN301 489-17 V2.1.1 (FC6A-PC4 only)

For details on the compatible standards and EU Directives, contact the distributor from which you purchased this product or visit our web site.

North America laws and standards

This product complies with the following standards.

UL508*1

UL61010-1*1

UL61010-2-201*1

CSA C22.2 No.142*1

CSA C22.2 No.61010-1*1

CSA C22.2 No.61010-2-201*1

ANSI/ISA 12.12.01

CAN/CSA C22.2 No.213

*1 Certain FC6A Series MICROSmart models are not compatible. For details about applicable standards, please contact IDEC Corporation.

Chinese laws and standards

The FC6A-PC4 complies with the following certification.

SRRC

Marine standards

This product has been certified by the following classification societies.

(Applications have been submitted for certain models.)

ABS (American Bureau of Shipping)

DNV GL (Det Norske Veritas·Germanischer Lloyd)

LR (Lloyd's Register)

NK (Nippon Kaiji Kyokai)

* This product has not been certified for use on the bridge or deck.

For details on applicable standards and EU directives, please contact the dealer where purchased or check the IDEC website.

December 2015 First Edition

February 2016 Second Edition

April 2016 Third Edition

March 2017 Fourth Edition

August 2017 Fifth Edition

December 2017 Sixth Edition

March 2018 Seventh Edition

November 2018 Eighth Edition

May 2019 Ninth Edition

August 2019 Tenth Edition

December 2019 Eleventh Edition

February 2020 Twelfth Edition

April 2020 Thirteenth Edition

July 2020 Fourteenth Edition

October 2020 Fifteenth Edition

December 2020 Sixteenth Edition

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IMPORTANT INFORMATION

Under no circumstances shall IDEC Corporation be held liable or responsible for indirect or consequential damages resulting from

the use of or the application of IDEC PLC components, individually or in combination with other equipment.

All persons using these components must be willing to accept responsibility for choosing the correct component to suit their

application and for choosing an application appropriate for the component, individually or in combination with other equipment.

All diagrams and examples in this manual are for illustrative purposes only. In no way does including these diagrams and

examples in this manual constitute a guarantee as to their suitability for any specific application. To test and approve all

programs, prior to installation, is the responsibility of the end user.

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ABOUT THE WARRANTY OF THE PRODUCTS

1. Warranty Period

The Products are warranted for 3 years from the date of purchase, or from the date of delivery completion.

2. Extent of Warranty

IDEC CORPORATION is responsible for failures or defects of the Products during the above warranty period, either a

replacement part will be provided or the defective parts of the Products will be repaired free of charge. If such failure or

defects should occur, please offer them to the distributor, dealer or IDEC CORPORATION with the materials in which the date

of purchase is specified.

3. Indemnification

IDEC CORPORATION will not be liable under this Warranty and be indemnified and held harmless from any and all demands,

suits, expenses, claims, damages and liabilities in the following event that:

* Customers assume their own risk in programming products, Company will not be held liable for damages as a result of

improper programming.

IDEC CORPORATION DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR

USE OR PURPOSE, AS WELL AS LIABILITY FOR INCIDENTAL, SPECIAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES

RELATING TO THE PRODUCTS

4. Extent of Service

The price of the Products will not include the fee for any service such as sending technicians and engineers, IDEC

CORPORATION will charge you the fee for the following:

* Consumable/maintenance parts such as batteries and relays if the operation exceeds 100,000 times are excluded from

the 3-year warranty.

* The expenses for installation and construction at the time of repair will not be borne.

1) The Products are used or operated beyond the conditions or environment range as described in catalog, specifications

or instruction; or

2) The failure or defects of the Products arise from the cause other than the Products; or

3) The Products are improved, modified or altered by the party other than IDEC; or

4) The failure or defects and damages of the Products arise from the usage of the Product in the way that is not

intended; or

5) The failure or defects and damages of the Products arise from the cause beyond IDEC’s control including, but not

limited to, fire, earthquake, flood, lightning, other natural disasters, and acts of God; or

6) The failure or defects and damages of the Products arise from the relocation, transportation or drop after you

purchase the Products; or

7) The failure or defects and damages of the Products arise from improper installation; or

8) Maintenance and inspection are not carried out in accordance with instruction.

1) Instruction for installment and visiting for test operation, including, but not limited to creating application software

and operation tests; and

2) Maintenance and inspection, arrangement and repair; and

3) Technical assistance and technical education; and

4) Product test and inspection based on you request.

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RELATED MANUALS

The following manuals related to the FC6A Series MICROSmart are available. Refer to them in conjunction with this manual.

Type No. Manual Name Description

FC9Y-B1722 FC6A Series MICROSmart

User’s Manual (this manual)

Describes product specifications, installation and wiring instructions, instructions for

basic programming operations and special functions, device and instruction lists, and

troubleshooting procedures for the FC6A Series MICROSmart.

FC9Y-B1726 FC6A Series MICROSmart

Ladder Programming Manual

Describes basic operations for programming with ladders on the FC6A Series

MICROSmart, monitoring methods, device and instruction lists, and details of each

instruction.

FC9Y-B1730 FC6A Series MICROSmart

Communication Manual

Describes specifications related to FC6A Series MICROSmart communication,

descriptions of functions, configuration methods, and usage examples.

FC9Y-B1734 FC6A Series MICROSmart

PID Module User's Manual Describes PID module specifications and functions.

WindLDR Help Describes usage instructions for WindLDR, programming software for the FC6A

Series MICROSmart.

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FC9Y-B1722 Preface-8

NAMES AND ABBREVIATIONS USED IN THIS MANUAL

Model Names

Name Used in This Manual Type Number, Part Code, or Official Name

FC6A Series MICROSmart FC6A Series MICROSmart

CPU module

All-in-One CPU module

FC6A-C16R1AE, FC6A-C16R1CE, FC6A-C16K1CE, FC6A-C16P1CE,

FC6A-C16R1DE, FC6A-C16K1DE, FC6A-C16P1DE, FC6A-C24R1AE,

FC6A-C24R1CE, FC6A-C24K1CE, FC6A-C24P1CE, FC6A-C40R1AE,

FC6A-C40R1CE, FC6A-C40K1CE, FC6A-C40P1CE, FC6A-C40R1DE,

FC6A-C40K1DE, FC6A-C40P1DE

CAN J1939 All-in-One CPU module FC6A-C40R1AEJ, FC6A-C40R1CEJ, FC6A-C40K1CEJ, FC6A-C40P1CEJ,

FC6A-C40R1DEJ, FC6A-C40K1DEJ, FC6A-C40P1DEJ

Plus CPU module

FC6A-D16R1CEE, FC6A-D16K1CEE, FC6A-D16P1CEE, FC6A-D32K3CEE,

FC6A-D32P3CEE, FC6A-D16R4CEE, FC6A-D16K4CEE, FC6A-D16P4CEE,

FC6A-D32K4CEE, FC6A-D32P4CEE

16-I/O type FC6A-C16R1AE, FC6A-C16R1CE, FC6A-C16K1CE, FC6A-C16P1CE,

FC6A-C16R1DE, FC6A-C16K1DE, FC6A-C16P1DE

24-I/O type FC6A-C24R1AE, FC6A-C24R1CE, FC6A-C24K1CE, FC6A-C24P1CE

40-I/O type

FC6A-C40R1AE, FC6A-C40R1CE, FC6A-C40K1CE, FC6A-C40P1CE,

FC6A-C40R1DE, FC6A-C40R1DE, FC6A-C40K1DE, FC6A-C40P1DE,

FC6A-C40R1AEJ, FC6A-C40R1CEJ, FC6A-C40K1CEJ, FC6A-C40P1CEJ,

FC6A-C40R1DEJ, FC6A-C40K1DEJ, FC6A-C40P1DEJ

Plus 16-I/O type FC6A-D16R1CEE, FC6A-D16R4CEE, FC6A-D16K1CEE, FC6A-D16K4CEE,

FC6A-D16P1CEE, FC6A-D16P4CEE

Plus 32-I/O type FC6A-D32K3CEE, FC6A-D32P3CEE, FC6A-D32K4CEE, FC6A-D32P4CEE

AC power type FC6A-C16R1AE, FC6A-C24R1AE, FC6A-C40R1AE, FC6A-C40R1AEJ

DC power type

24V DC power type

FC6A-C16R1CE, FC6A-C24R1CE, FC6A-C40R1CE, FC6A-C16K1CE,

FC6A-C24K1CE, FC6A-C40K1CE, FC6A-C16P1CE, FC6A-C24P1CE,

FC6A-C40P1CE, FC6A-C40R1CEJ, FC6A-C40K1CEJ, FC6A-C40P1CEJ,

FC6A-D16R1CEE, FC6A-D16K1CEE, FC6A-D16P1CEE, FC6A-D32K3CEE,

FC6A-D32P3CEE, FC6A-D16R4CEE, FC6A-D16K4CEE, FC6A-D16P4CEE,

FC6A-D32K4CEE, FC6A-D32P4CEE

12V DC power type

FC6A-C16R1DE, FC6A-C16K1DE, FC6A-C16P1DE, FC6A-C40R1DE,

FC6A-C40K1DE, FC6A-C40P1DE, FC6A-C40R1DEJ,

FC6A-C40K1DEJ, FC6A-C40P1DEJ

Relay output type

FC6A-C16R1AE, FC6A-C16R1CE, FC6A-C16R1DE, FC6A-C24R1AE,

FC6A-C24R1CE, FC6A-C40R1AE, FC6A-C40R1CE, FC6A-C40R1DE,

FC6A-C40R1AEJ, FC6A-C40R1CEJ, FC6A-C40R1DEJ, FC6A-D16R1CEE,

FC6A-D16R4CEE

Transistor output type

Transistor sink output

type

FC6A-C16K1CE, FC6A-C16K1DE, FC6A-C24K1CE, FC6A-C40K1CE,

FC6A-C40K1DE, FC6A-C40K1CEJ, FC6A-C40K1DEJ, FC6A-D16K1CEE,

FC6A-D16K4CEE, FC6A-D32K3CEE, FC6A-D32K4CEE

Transistor protection

source output type

FC6A-C16P1CE, FC6A-C16P1DE, FC6A-C24P1CE, FC6A-C40P1CE,

FC6A-C40P1DE, FC6A-C40P1CEJ, FC6A-C40P1DEJ, FC6A-D16P1CEE,

FC6A-D16P4CEE, FC6A-D32P3CEE, FC6A-D32P4CEE

Expansion

module

I/O module Digital I/O module Digital input module, digital output module, digital mixed I/O module

Analog I/O module Analog input module, analog output module, analog mixed I/O module

Communication module Serial communication module

PID module

Expansion interface module Expander, remote master, remote slave

Cartridge

I/O cartridge Digital I/O cartridge Digital input cartridge, digital output cartridge

Analog I/O cartridge Analog input cartridge, analog output cartridge

Communication cartridge RS232C communication cartridge, RS485 communication cartridge,

Bluetooth communication cartridge

WindLDR WindLDR application software

USB cable USB maintenance cable (HG9Z-XCM42),

USB Mini-B extension cable (HG9Z-XCE21)

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Name Used in this Manual WindLDR Operating Procedure

Function area settings Configuration tab > Function Area Settings group

Monitors Select Online > Monitor > Start Monitor.

PLC status Select Online > PLC > Status.

Communication settings Select Online > Communication > Set Up.

Modbus master request table

On the Configuration tab, in Function Area Settings, click Communication Ports, and in the

displayed Function Area Settings dialog box, for Communication Mode under Communication

Ports, select Modbus RTU Master or Modbus TCP Client

Application button The button displayed on the left side of the menu bar. Click to display the menu with New, Save, and

Save As, recent projects, WindLDR Options, and Exit WindLDR.

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