HIMA HIMax X-CI 24 51 Manuel utilisateur

X-CI 24 51

HIMax®

Counter Module

Manual

HI 801 189 E Rev. 4.01 (1203)

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,

this also applies to other manufacturers and their respective products referred to herein.

All of the instructions and technical specifications in this manual have been written with great care and

effective quality assurance measures have been implemented to ensure their validity. For questions, please

contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the

manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

For further information, refer to the HIMA DVD and our website at http://www.hima.de and

http://www.hima.com.

Contact

HIMA contact details:

HIMA Paul Hildebrandt GmbH + Co KG

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: [email protected]

Type of change

Revision

index

Revisions

technical editorial

4.00 First Edition of the SILworX V4 Manual

4.01 Deleted: Redundant connector boards X X

X-CI 24 51 Table of Contents

HI 801 189 E Rev. 4.01 Page 3 of 64

Table of Contents

1Introduction 5

1.1 Structure and Use of this Manual 5

1.2 Target Audience 5

1.3 Formatting Conventions 6

1.3.1 Safety Notes 6

1.3.2 Operating Tips 7

2Safety 8

2.1 Intended Use 8

2.1.1 Environmental Requirements 8

2.1.2 ESD Protective Measures 8

2.2 Residual Risk 9

2.3 Safety Precautions 9

3Product Description 10

3.1 Safety Function 10

3.1.1 Reaction in the Event of a Fault 10

3.2 Scope of Delivery 10

3.3 Type Label 11

3.4 Structure 12

3.4.1 Block Diagram 13

3.4.2 Indicators 14

3.4.3 Module Status Indicators 15

3.4.4 System Bus Indicators 16

3.4.5 I/O Indicators 16

3.5 Product Data 17

3.6 Connector Boards 20

3.6.1 Mechanical Coding of X-CB 013 5X Connector Boards 20

3.6.2 Coding of X-CB 013 5X Connector Boards 21

3.6.3 Connector board with screw terminals 22

3.6.4 Terminal Assignment for Connector Boards with Screw Terminals 23

3.6.5 Connector Board with Cable Plug 25

3.6.6 Pin Assignment for Connector Boards with Cable Plug 26

3.7 System Cable 27

3.7.1 Cable Plug Coding 28

Table of Contents X-CI 24 51

Page 4 of 64 HI 801 189 E Rev. 4.01

4Start-Up 29

4.1 Mounting 29

4.1.1 Wiring Inputs Not in Use 29

4.2 Mounting and Removing the Module 30

4.2.1 Mounting a Connector Board 30

4.2.2 Using the Sensor Selection Plug to Define the Sensors 32

4.2.3 Mounting and Removing the Module 33

4.3 Counter Module Sampling 35

4.3.1 Counting Pulse Evaluation Type 36

4.4 Configuring the Counter Module in SILworX 38

4.4.1 Tab: Module 39

4.4.2 Tab: I/O Submodule CI24_51 40

4.4.3 Tab: I/O Submodule CI24_51: Channels 41

4.4.4 Submodule Status [DWORD] 44

4.4.5 Diagnostic Status [DWORD] 45

4.5 Connection Variants 46

4.5.1 Single-Channel Input Wiring 46

4.5.2 Single-Channel Input Wiring via X-FTA 002 48

4.5.3 Redundant Input Wiring 50

4.5.4 Measuring the Rotational Speed with Recognition of Rotation Direction 52

5Operation 54

5.1 Handling 54

5.2 Diagnosis 54

6Maintenance 55

6.1 Maintenance Measures 55

6.1.1 Loading the Operating System 55

7Decommissioning 56

8Transport 57

9Disposal 58

Appendix 60

Glossary 60

Index of Figures 61

Index of Tables 62

Index 63

X-CI 24 51 1 Introduction

HI 801 189 E Rev. 4.01 Page 5 of 64

1 Introduction

The present manual describes the technical characteristics of the module and its use. It

provides information on how to install, start up and configure the module in SILworX.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMax programmable

electronic system.

This manual is organized in the following main chapters:

Introduction

Safety

Product Description

Start-up

Operation

Maintenance

Decommissioning

Transport

Disposal

Additionally, the following documents must be taken into account:

Name Content Document no.

HIMax

System manual

Hardware description of the

HIMax system

HI 801 001 E

HIMax

Safety manual

Safety functions of the HIMax

system

HI 801 003 E

HIMax

Communication manual

Description of communication

and protocols

HI 801 101 E

SILworX Online Help

(OLH)

Instructions on how to use

SILworX

First Steps Introduction to SILworX HI 801 103 E

Table 1: Additional Relevant Manuals

The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision

index on the footer can be used to compare the current version of existing manuals with the

Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of

automation devices and personnel authorized to implement, operate and maintain the devices

and systems.

1 Introduction X-CI 24 51

Page 6 of 64 HI 801 189 E Rev. 4.01

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this

document:

Bold: To highlight important parts

Names of buttons, menu functions and tabs that can be clicked and

used in SILworX.

Italics: System parameter and variables

Courier Literal user inputs

RUN Operating state are designated by capitals

Chapter 1.2.3 Cross references are hyperlinks even though they are not

particularly marked. When the cursor hovers over a hyperlink, it

changes its shape. Click the hyperlink to jump to the corresponding

position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.

These notes must absolutely be observed to reduce the risk to a minimum. The content is

structured as follows:

Signal word: danger, warning, caution, notice

Type and source of danger

Consequences arising from the danger

Danger prevention

The signal words have the following meanings:

Danger indicates hazardous situation which, if not avoided, will result in death or serious

injury.

Warning indicates hazardous situation which, if not avoided, could result in death or serious

injury.

Warning indicates hazardous situation which, if not avoided, could result in minor or modest

injury.

Notice indicates a hazardous situation which, if not avoided, could result in property damage.

NOTICE

Type and source of damage!

Damage prevention

SIGNAL WORD

Type and source of danger!

Consequences arising from the danger

Danger prevention

X-CI 24 51 1 Introduction

HI 801 189 E Rev. 4.01 Page 7 of 64

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

The text corresponding to the additional information is located here.

Useful tips and tricks appear as follows:

TIP The tip text is located here.

2 Safety X-CI 24 51

Page 8 of 64 HI 801 189 E Rev. 4.01

2 Safety

All safety information, notes and instructions specified in this manual must be strictly observed.

The product may only be used if all guidelines and safety instructions are adhered to.

This product is operated in accordance with SELV or PELV. No imminent danger results from

the module itself. The use in Ex-Zone is permitted if additional measures are taken.

2.1 Intended Use

HIMax components are designed for assembling controller systems.

When using the components in the HIMax system, comply with the following general

requirements

2.1.1 Environmental Requirements

Requirement type Range of values

Protection class Protection class III in accordance with IEC/EN 61131-2

Ambient temperature 0...+60 °C

Storage temperature -40...+85 °C

Pollution Pollution degree II in accordance with IEC/EN 61131-2

Altitude < 2000 m

Housing Standard: IP20

Supply voltage 24 VDC

Table 2: Environmental Requirements

Exposing the HIMax system to environmental conditions other than those specified in this

manual can cause the HIMax system to malfunction.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the system

or replace modules.

NOTE

Device damage due to electrostatic discharge!

When performing the work, make sure that the working area is free of static and wear

an ESD wrist strap.

If not used, ensure that the device is protected from electrostatic discharge, e.g., by

storing it in its packaging.

X-CI 24 51 2 Safety

HI 801 189 E Rev. 4.01 Page 9 of 64

2.2 Residual Risk

No imminent danger results from a HIMax module itself.

Residual risk may result from:

Faults in the engineering

Faults in the user program

Faults in the wiring

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

3 Product Description X-CI 24 51

Page 10 of 64 HI 801 189 E Rev. 4.01

3 Product Description

X-CI 24 51 is a NonSIL counter module intended for use in the programmable electronic system

(PES) HIMax.

The module can be inserted into any of the base plate slots with the exception of the slots

reserved for system bus modules. For more information, see System Manual (HI 801 001 E).

The module is used to count the pulses, to measure the frequency and the rotational speed

and, if defined, to recognize the rotation direction. Two channels are required to use the

recognition of rotation direction function, see Chapter 4.5.4.

Proximity switches in accordance with EN 60947-5-6 (NAMUR) or control circuit devices of

type 3 in accordance with EN 61131-2 can be connected to the counter module. Proximity

switches and control circuit devices may not be operated simultaneously.

It can be operated with safety-related modules and other NonSIL modules within one base

plate. Safety-related and NonSIL modules may not be wired redundantly.

The module is interference-free, in particular, with respect to EMC, electrical safety,

communication to the X-SB and X-CPU modules, as well as the user program.

Module and connector boards are mechanically coded, see Chapter 3.6.1. Coding avoids

installation of improper I/O modules.

Refer to the HIMax Safety Manual (HI 801 003 E) for more information on the standards used to

test and certify the modules and the HIMax system.

3.1 Safety Function

The module does not perform any safety-related functions.

The parameters and status for this module must not be used for safety functions.

3.1.1 Reaction in the Event of a Fault

If a fault occurs, 0 is output as rotation speed and the user program retains its last valid process

value for the counter reading.

The module activates the Error LED on the front plate.

3.2 Scope of Delivery

The counter module must be installed on a suitable connector board to be able to operate. If a

field termination assembly (FTA) is used, a system cable is required to connect the connector

board to the FTA. Connector boards, sensor selection plug, system cables and FTAs are not

included within the module's scope of delivery.

The various connector boards are described in Chapter 3.6, the system cables in Chapter 3.7.

The FTAs are described in separated manuals.

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