Herutu TW-800R-MCL Manuel utilisateur

Simple Pokayoke Counter TW-800R-SCL

Mobile Pokayoke Counter TW-800R-MCL

Transmitter TW-800T

INSTRUCTION MANUAL V1.30

Please use this operation manual correctly on reading well.

Please keep it carefully to be able to read immediately, when required.

 
Table of Contents 
 
■1.Outline .................................................................................................................................................................1 
■2.Body and Accessories.......................................................................................................................................2 
■3.Safety Precautions (Be Sure to Read This).....................................................................................................5 
■4.Name of Each Part..............................................................................................................................................9 
4-1.Receiver..........................................................................................................................................................9 
4-2.Transmitter...................................................................................................................................................11 
■5.Installation.........................................................................................................................................................12 
5-1.Transmitter...................................................................................................................................................12 
5-2.Receiver........................................................................................................................................................15 
5-2-1.External output - Judge output (PASS /FAIL)....................................................................................16 
5-2-2.External input - Work-Select input / Judge/Sensor input / Reset input..........................................17 
■6.Startup of the receiver .....................................................................................................................................19 
■7.Setting ...............................................................................................................................................................19 
7-1.Pairing (Registration)..................................................................................................................................19 
7-2.Selection of operating mode......................................................................................................................20 
7-3.Settings With Web Server...........................................................................................................................21 
7-3-1.Connecting to Web server...................................................................................................................21 
7-3-2.Setting account.....................................................................................................................................22 
7-3-3.Setting network information................................................................................................................23 
7-3-4. Advanced settings...............................................................................................................................24 
■8.Test switch ........................................................................................................................................................31 
■9.Battery level notification function ..................................................................................................................32 
■10.Stand-alone mode..........................................................................................................................................33 
10-1.Registering Work in the receiver.............................................................................................................33 
10-2.Operation....................................................................................................................................................35 
■11.Application interlock mode ...........................................................................................................................37 
11-1.Buzzer volume adjustment.......................................................................................................................37 
11-2.Installation Methods..................................................................................................................................37 
11-3.Confirmation of the connection status with the application ................................................................38 
11-4.Operation....................................................................................................................................................38 
■12.Simple count mode ........................................................................................................................................39 
12-1.Setting.........................................................................................................................................................39 
12-2. Operation...................................................................................................................................................39 
12-3.Buzzer volume adjustment.......................................................................................................................39 
■13.Ethernet Communication ..............................................................................................................................40 
13-1.LAN cable connector.................................................................................................................................40 
13-2.Communication Specification..................................................................................................................41 
■14. Setting backup/restore to USB memory.....................................................................................................45 
14-1. Backup.......................................................................................................................................................45 
14-2.Restore .......................................................................................................................................................46 
■15.Specifications .................................................................................................................................................47 

■16.Dimensions Drawing......................................................................................................................................48

■17.Troubleshooting .............................................................................................................................................52

■18.After service and Warranty ...........................................................................................................................55

Transmitter

Receiver

■1.Outline

TW-800R-SCL and TW-800R-MCL (hereinafter called “the receiver”) is a receiver with wireless function and a

simple counting function.

The receiver is used one-to-one with various tools equipped with TW-800T (hereinafter called “the transmitter”).

The transmitter can be mounted on the torque wrench with a limit switch, the check pen, the pliers wrench, the

cordless power tool, etc., and a completion signal such as tightening can be wirelessly transmitted to the receiver.

This instruction manual explains about TW-800T as a transmitter. It also covers the functions of the firmware

version V2.00 of the receiver. To check the firmware version of your receiver, see “6. Startup of the receiver”.

With the receiver, you can select one of three operating modes: “stand-alone mode”, “application interlock mode”

or “simple count mode”. When using the receiver by itself, select “stand-alone mode”or “simple count mode”.

When using the receiver in combination with Production Process Support Software for Pokayoke Tools

“POKAYOKE plus*1”, select “application interlock mode”.

In the “stand-alone mode”, the receiver counts up or down when receiving a signal from the transmitter. When

Auto judge is ON, as soon as the predetermined specified count value is reached, the receiver notifies you with

“sound” and “display” as well as generating a PASS output to external devices. When Auto judge is OFF, the

receiver judges that the specified count value is reached when a Judge input is received.

Select and use the following functions: Function to Output Task Results Data to LAN, Judge by work timer,

Sensor Input Function to Enable Counting, Work number display, RESET-key disabled, and continuous output of

PASS/FAIL.

In the "simple count mode" the receiver only counts up when receiving a signal from the transmitter and does not

judge. The maximum count is 999.

In the “application interlock mode”, you can log and save task results for each work by linking with POKAYOKE

plus via LAN. This also facilitates building a Pokayoke system that covers multiple processes.

Activate TW-800R-SCL by connecting it to the included AC adapter, and TW-800R-MCL by connecting the

included DC jack cable to the USB power supply.

*1: POKAYOKE plus is a Windows-compatible application that can be used in conjunction with a Pokayoke

receiver capable of a LAN connection.

■2.Body and Accessories

Receiver

●TW-800R-SCL

●TW-800R-MCL

TW-800R-SCL body ×1

AC Adapter ADB24050 (Cable 1.5m (4.9ft))

USB(A)/DC Adapter Cable DC-4017A

(Cable 1.2m (3.9ft))

TW-800R-MCL body ×1

Transmitter

●TW-800T

Extra cost option

The options for the receiver can commonly be used on the TW-800R-SCL and TW-800R-MCL.

・TW-800R-SCL Input Cable TW-SCLI-6 (Cable 1.8m (5.9ft))

Cable to input the Work-Select/Judge/Reset signal from external devices.

・TW-800R-SCL Output Cable for JUDGE TW-SCLO-4 (Cable 1.8m (5.9ft))

Coin battery: CR2032 ×1

Mounting screw M4 x L5 ×4pcs

TW-800T body ×1

(Body mounting screw M3 x L7 ×1pc, Harness connector with limit switch TW-800T-HCL ×1pc）

Mounting bracket ×1

For limit switch

Hexagon socket head bolt M2 × L10 ×2pcs

Flat washer M2 (φ2.2) ×2pcs

1. Red (JUDGE input)

2. Red / White (Reset input)

3. Green (Work-Select input 1)

4. Green / White (Work-Select input 2)

5. Black / White (Work-Select input 3)

6. Black (COM)

1. Red (PASS output)

2. Red / White (FAIL output)

4. Black (COM)

・Desktop Stand TW-SCDS01 ・TW-800R-SCL Wall mounting bracket TW-SCLF01

・Mobile Stand TW-MCLDS01 ・Work-Select Box TW-WS03(Cable 1.7m (5.6ft))

The receiver can be fixed on the stand. TW-800R-MCL

can be connected to Makita’s USB adapter and lithium-ion

battery. The stand comes with a handle that makes it

easy to carry.

・Harness connector with limit switch TW-800T-HCL

(Please purchase 10pcs/ lot.)

Mounting screw M3 × L5 ×4pcs

TW-SCLF01 ×2

■3.Safety Precautions (Be Sure to Read This)

This section describes the matters to be observed in order to prevent harm to the users and other persons

and damages to the property.

■The following marks and displays classify and describe the extent of harm and damage caused by failing

to observe the display content and using this product wrongly.

This display column shows "a failure to do observe it could result in only the

personal injury or property damage".

■Handling this product

●This product is the wireless communication equipment made of precision parts. Do not

disassemble or modify it. Or the accident or fault may occur.

■Use and storage environment

●DO NOT USE OR STORE the product in the following places to prevent defects, malfunction,

deterioration, fire, and electric shock:

・Do not use and store it in places exposed to direct sunlight,

・Do not use and store it in places where liquids, foreign substances, corrosive gases or

combustible gases can enter the product,

・Do not use and store it in places with high humidity or where there is abundant oil smoke,

dust, sand, etc. ,

・Do not use it in an unstable place such as a wobbling table or an inclined plane,

・Do not use it in a place with vibration.

■Specific handling of this product

This product is a radio equipment with certification of construction design.

●It is prohibited by law to disassemble or modify certified devices.

●Do not remove the certification label affixed to the case. It is prohibited to use any product

without the label.

●This product is only available in the countries where the certification is acquired.

This display column shows "a failure to do observe it could result in death or

serious personal injury".

■Handling this product

●Do not use this product for application that requires the extremely high reliability affecting the

human life.

●Do not use this product in the area which the radio wave reaches or not.

! Warning

! Caution

■Handling the AC adapter

Be sure to observe the followings in order to prevent the accidents such as heat generation, damage, or

ignition of AC adapter.

●Do not place the AC adapter close to fire or insert them into fire. Or they may be burst and

ignited, resulting in the accident.

●Use the AC adapter and main body only at the specified power supply voltage in order to

prevent burst and ignition accidents.

●Do not use main body at the location where they easily get wet. Or the accidents including heat

generation, ignition, or electric shock and faults may occur.

●Do not touch main body, power cord, and power supply terminal base with wet hands. Or the

accident such as an electric shock may occur.

●Do not damage the power cord of the AC adapter. Short-circuit or heat generation may cause

fire or electric shock.

●Do not use the power supply terminal base with dusts attached. Short-circuit or heat

generation may cause fire or electric shock.

●Do not give a strong shock to the AC adapter.

Or the accident or fault may occur.

●If you find a deformation in the AC adapter, do not use it.

Or the accident or fault may occur.

●Do not charge the main body at the location where the flammable gas is generated.

Or the ignition accident may occur.

●Never disassemble main body. Or the accident or fault may occur.

■If a problem occurs during use

Remove the power plug from the outlet because it may cause fire and electric shock. Request the dealer

or our company to repair it.

●When smoke comes or there is a strange smell, immediately stop usage and remove the

power plug from the outlet because it may cause fire and electric shock. Request the dealer or

our company to repair it.

●Do not use this product when its AC adapter cable or the power switch of the main unit is

damaged.

Using the cord damaged continuously may cause fire or electric shock.

■Notes on the Radio Law

〇The wireless device used for this product is certified as a specific radio device for a radio equipment of a low power

data communication system based on the Radio Law. Therefore, a radio station license is not required to use this

product.

〇This product can be used only in Japan or countries where required certification is acquired. In the case that it is

used in other countries, this product may be damaged or it may damage other equipment. It also may conflict with the

laws of that country. Please contact our sales department for the countries that the product is certified other than Japan.

〇Do not use this product near any person using cardiac pacemaker. The cardiac pacemaker may be disturbed by

electromagnetic wave, which may cause risk of life.

〇Do not use this product near any medical equipment. The medical equipment may be disturbed by electromagnetic

wave, which may cause risk of life.

〇Do not use this product near any microwave oven. Electromagnetic wave from microwave oven may disturb radio

communication.

〇The wireless device of this product is certified under the Radio Law, so that DO NOT disassemble or remodel this

product.

■Notes on radio interference of 2.4 GHz radio

When communicating with 2.4 GHz band wireless products, pay attention to the following points.

In this product’s frequency band not only industrial, scientific and medical equipment such as microwave ovens but also

local radio stations for mobile objects identification (which require the license), specified low-power radio stations

(license not required), and amateur radio stations (license required) can be in operation.

〇Before using this product, make sure that there are no local radio stations for mobile objects identification, specified

low-power radio stations and amateur radio stations operating nearby.

〇In event that harmful interference occurs to any radio station by the radio wave from this product, stop using it

immediately and consult with us about avoiding interference.

〇Also contact us in case of any trouble such as harmful radio interference to specified low-power radio stations for

mobile objects identification or amateur radio stations.

TW-800R-SCL is equipped with the built-in wireless module HRF-2402.

HRF-2402 Certified Countries : Japan, Canada, USA, China, Thailand, Vietnam, Philippines and India.

■FCC/IC Warning

Information about FCC Standard. (TW-800T, TW-800R-SCL, TW-800R-MCL Common)

FCC CAUTION

Change or modifications not expressly approved by the party responsible for compliance could void the

user’s authority to operate the equipment.

(TW-800T)

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

(1) This device may not cause harmful interface, and (2) This device must accept any interface

received, including interface that may cause undesired operation:

(TW-800R-SCL, TW-800R-MCL)

This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter.

(TW-800R-SCL, TW-800R-MCL)

This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment

and meets the FCC radio frequency (RF) Exposure Guidelines. This equipment has very low levels of

RF energy that is deemed to comply without maximum permissive exposure evaluation (MPE).

(TW-800R-SCL, TW-800R-MCL)

This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment

and meets the FCC radio frequency (RF) Exposure Guidelines. This equipment has very low levels of

RF energy that is deemed to comply without testing of specific absorption rate(SAR).

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