Heat Seal D Series Mode d’emploi

Revised 2021

READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT

OPERATING & SERVICE PARTS MANUAL

700ES ENERGY SMART WRAPPER

SERIES D

Revised 2021

TABLE OF CONTENTS

Machine Technology & Components ...........................................................................3

Preliminary Setup..........................................................................................................5

Recommended Maintenance ........................................................................................6

Troubleshooting ............................................................................................................7

Heater Control Board Assembly...................................................................................8

Service Parts Information .............................................................................................9

Revised 2021

MACHINE TECHNOLOGY & COMPONENTS

HOT ROD HEAT UP

With the film properly mounted and threaded, the wrapper is ready to be powered up.

After plugging in the power cord, toggle the power switch (1) located on the back of the electrical box to the ON position.

The hot rod (2) will require approximately 12 minutes to warm up before it reaches cutting temperature.

CAUTION: When the wrapper is on the rod will remain hot at all times.

PHOTOEYE ACTUATED HEATER

The seal plate of the wrapper (3) cycles on when the photoeye is triggered. Triggering the photoeye occurs when a pack-

age is placed on the seal plate.

This feature ensures that the seal plate will consume energy only when there is a demand by the operator.

ENERGY SMART®TECHNOLOGY

The Energy Smart®Wrapper is an innovative system that incorporates an “Instant On” seal plate with the ability to go from

ambient to sealing temperature in 3 seconds. The high speed seal plate, in combination with a photoeye actuator, allows

the operator to seal a product on demand and to save energy when the wrapper is not in use.

As a part of our quality procedures, the seal plate has been tested.

Due to the advancement of this new technology, it is important to maintain the non-stick cover in good condition. It is

recommended to replace the cover at least once every three months to protect the seal plate and maintain a sanitary

surface.

ELECTRICAL

REQUIREMENT

The Model 700ES requires 115 volts,

15A Circuit.

Revised 2021

STAINLESS STEEL BRIDGE

The stainless steel bridge is not recommended as a cutting

surface and should not be used as one.

INDICATOR LIGHT

The LED light near the center of the unit (2) illuminates to indi-

cate that the heat cycle is in process. The light will turn yellow

while the plate is heating and then red when the plate reaches

sealing temperature.

GFCI

The GFCI (3) is located on the rear surface of the unit. The

GFCI may need to be reset if the wrapper gets wet or other

ground faults arise. Do not reset the GFCI, if visible seal

plate damage is present.

MACHINE TECHNOLOGY & COMPONENTS

THERMISTOR TEMPERATURE CONTROL

Due to the rapid response of the seal plate and residual heat that can remain from previous cycles, a thermistor is

incorporated as a temperature control device. The seal cycle can be shorter than 3 seconds when residual heat is present in

the seal plate. The thermistor, located within the seal plate, regulates the temperature of the seal plate to ensure that the

temperature peaks at 370˚F.

Revised 2021

PRELIMINARY SETUP

FILM THREADING

 Film threading is important to achieve proper film tensioning. Proper film tensioning allows for the easiest cutting of film.

 Facing the tension knob (1) side of the machine, the film should come off the roll counter-clockwise and route down and

between the two rollers. The film goes under the wrapping bridge and rests on top of the black retainer rod.

 The black tension knob can be adjusted for loose (rotate counter clockwise) or tight (rotate clockwise) tension on the film.

 A threading diagram is located on each unit under the tension knob.

ADJUSTING FOR DIFFERENT WIDTH FILMS

 Slide the white film guides (2) and squeeze the tensioning clips (3) (one on each side of film roll) to center it.

Revised 2021

RECOMMENDED MAINTENANCE

 MAKE SURE TO TURN OFF THE UNIT, UNPLUG

AND LET THE MACHINE COOL DOWN BEFORE CLEANING *

NON-STICK COVER & SEAL PLATE

 The seal plate can be cleaned, as needed, with a mild spray degreaser. This should be applied to a soft cloth or paper towel

and then wiped on the plate while cold. DO NOT WASH DOWN SEAL PLATE OR SPRAY ANY LIQUIDS DIRECTLY

ONTO THE PLATE.

 Replace covers as needed (approximately every 3 months).

 Polyamide Film Wrap seals & protects seal plate from moisture

CUT OFF ROD

①Make sure that the unit is turned off and the cut off rod is cool to the touch.

②Cover the unit with paper towels to protect it from overspray and debris.

③ Spray the cut-off rod generously with an FDA approved “Degreaser.”

 After soaking for a few minutes, lightly scrub the surface of the Cut-off rod with a nylon based product (Scotch-Brite™).

 Wipe the surface clean of debris and residue with clean paper towels or cloths and repeat as needed.

CLEANING THE UNIT

 The 700ES can be wiped down using mild cleaning detergent and a soft cloth or paper towels. DO NOT HOSE DOWN OR

SUBMERGE THE UNIT.

Revised 2021

TROUBLESHOOTING

700ES Electrical Box Pictured

Figure 1

Symptom

Possible Solution

Verify the unit is plugged into a 15 Amp circuit, and the Power Switch is set

to the “ON” position.

No power from outlet that machine is plugged into.

Loose/disconnected wire inside electrical panel.

Failed photoeye—Contact Heat Seal Technical Support for troubleshooting

tips.

Failed circuit board—Contact Heat Seal Technical Support for

troubleshooting tips.

Failed seal plate—Contact Heat Seal Technical Support for troubleshooting tips.

Tripped 20A circuit breaker--A tripped circuit breaker will have a white

exposed top. Push the circuit breaker tab back in to reset. If breaker cannot

be reset contact Heat Seal Technical Support.

Loose/disconnected wire inside electrical panel.

Failed cutoff rod--With power turned off, disconnect both wires of the rod

from the terminal block. Check resistance between the two wires. A good

rod will read between 40-500 Ω. A measurement outside this range

indicates a bad hot rod that needs replaced.

Tripped 1A circuit breaker--A tripped circuit breaker will have a white

exposed top. Push the circuit breaker tab back in to reset. If breaker

cannot be reset, contact Heat Seal Technical Support.

Loose/disconnected wire inside electrical panel.

Film buildup on rod--Clean using nylon based product such as Scotch-Brite.

Bent cutoff rod--Replace cutoff rod if bent.

Machine has no

power.

GFCI Tripped (Red LED on GFCI will be illuminated and rectangular button

labeled “RESET” will be popped out) Press & hold the reset button for (3)

seconds to reset. If GFCI does not reset, contact Heat Seal Technical

Support.

Seal Plate does

not heat.

Cutoff Rod does

not heat.

Film Cutting Difficulty

Revised 2021

HEATER CONTROL BOARD ASSEMBLY

NEUTRAL

HEATER OUT

24V

AUX

PRODUCT DETECTION

(+) THERMISTOR

(-) THERMISTOR

120 VAC

Revised 2021

SERVICE PARTS INFORMATION

2 3

BILL OF MATERIALS FOR MAJOR SUB-ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION

1 1 5901-011

2 1 6137-245

3 1 6137-094

4 1 6340-064

5 1 6340-066

6 1 6341-009

7 1 6340-063

9 1 6341-029

10 1 2145-052

11 1 6341-031

12 1 6341-032

13 1 1872-133

Non-stick Cover, 6 x 15

Replacement 6 x 15 Seal Plate Kit, Series D

Hot Rod Replacement Kit Includes: (1) Square Cutoff Rod,

(1) Rubber Grommet, (1) Screw, #8-32 x 3/8” Long, (1) Retainer, Cutoff Rod 1/2” sq.

Vinyl Replacement Kit Includes: (1) Film Retainer, (2) Black Plastic Shaft Retainer

Bridge Replacement Kit Includes: (1) Stainless Steel Wrapping Bridge, (1) Stainless Steel

Rod, (2) Black Plastic Retainer

Stainless Steel Rod

Replacement Cap Kit Includes: (2) Black Plastic Shaft Retainer

Electrical Box Assembly (See Page 10)

Tensioning Roller Kit

Tensioning Knob

Idle Roller Kit

Film Centering Device Kit

Photoeye

Revised 2021

BILL OF MATERIALS FOR ELECTRICAL BOX

ITEM QTY PART NUMBER DESCRIPTION

1 1 1818-037 Programmed Circuit Board for 6” x 15” Mica

2 1 6340-070 Circuit Board Mounting Kit Includes: (4) Plastic Clip Stand-Offs

3 1 1875-055 Terminal Block

4 1 1815-030 1A Circuit Breaker

5 1 1815-031 20A Circuit Breaker

6 1 1872-123 GFCI Blank Outlet, 20A/125V

7 1 1872-131 20A Rocker Switch

8 1 6340-097 Power Cord Replacement Kit Includes: (1) Strain Relief, (1) 7’ Power Cord

ELECTRICAL BOX & HOT PLATE PARTS

6 8

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