Rapid Packaging Eagle 2000A Series Manuel utilisateur
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Operations Manual
Eagle 2000A Series Stretch Wrapper
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!
Rapid Packaging, Inc.
763-404-8900 | [email protected]
www.RapidPackaging.com
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Contents
page
1. Machine Safety Information
1.1 Safety & Warnings 3
1.2 Specifications 5
1.3 Outline & Applications 6
1.4 Position of Operation 6
1.5 Safety Precautions Prior to Operation 6
2. Machine Installation
2.1 Machine Structure & Main Components 7
2.2 Transportation 8
2.3 Installation 9
2.4 Operational Environment 12
3. Operation
3.1 Operational Steps & Film Loading 13
3.2 Basic Machine Operation 14
3.3 LCD Screen Operation 15
3.4 LCD Screen Navigation & Language 16
3.5 Password Settings 20
4. Maintenance & Troubleshooting
5.1 Troubleshooting Guide 22
5.2 Carriage Load Safety Switch 24
5.3 Turntable Home Switch 25
5.4 Turntable & Carriage Adjustment 27
5. Illustrations & Parts List
6.1 Base (Turntable) 28
6.2 Idler Roller 30
6.3 Mast 31
6.4 Carriage 33
6.5 Film Roller 35
6.6 Extended Rollers 36
7. Electrical Schematics 37
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1.1 Safety & Warnings
Before servicing, always power down and unplug the machine from the power source.
Ensure that the correct voltage is being supplied from the power source.
Do not touch the turn table while machine is in operation.
Place all items to be wrapped in the center of the turntable.
Keep the machine and surrounding area clean, clear and free of debris to ensure safe operation.
Warning Labels
DO NOT MODIFY OR REMOVE WARNING LABELS
Turntable Edge (x2)
Platform
Platform
Use Caution When Stepping or
Walking
(Turntable may move)
Table Rotation Direction
Do Not Step
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1.1 Safety & Warnings
DO NOT MODIFY OR REMOVE WARNING LABELS
Film Carriage
Do Not Open While Running
Control Panel (Bottom)
Electrical Hazard
Do not service machine while powered up and connected
to power source!
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1.2 Specifications - Eagle 2000A
Power Supply
110VAC, 60Hz
Turntable Speed
(Standard 0-12 rpm) (Optional 0-20rpm) *
Turntable Motor
1 HP 750W 1420 RPM 220V 1:30 Gearbox
Turntable Diameter
59”
Turntable Diagonal
80”
Turntable Height
3.4”
Turntable Gear
1:5
Turntable Chain
12A-1 ISO
Carriage Up/Down
1/3 HP 1390 RPM 220V 1:60 Gearbox
Carriage Up/Down Chain
08B-1 ISO
Pre-Stretch Motor
n/a
Pre-Stretch Gear Ratio
n/a
Pre-Stretch Chain
n/a
Film Stretch
n/a
Film Lift
Photo-eye controlled to match pkg height **
Film Width
20” (standard) or 30” (option)
Adjustable Internal Limit Switches
8” Top & Bottom Rails
Max Film Height
87”
Mast Height
94”
Max Turntable Weight Capacity
5000 lbs
Max Package Height (2” Overlap)
87”
Machine Dimensions
96.5” X 59” X 99”
Shipping Weight
1,295 lbs
Attachment
Ramp or Custom Heavy Duty ***
Noise
≤75 DB
Environment
Humidity ≤98% Temperature 32-104°F
1Note: Black product requires custom photo-eye installation.
2Factory ramp is for use with hand pallet jacks only. Maximum combined weight of jack and product must not exceed
1,300lbs. Custom heavy-duty ramps are available for use with loads exceeding 1,300lbs. (See page 5 for details)
3Turntable maximum RPM can be increased to 20 RPM upon request.
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1.3 Outline and Application Field
This machine features a PLC controller. The electric subassembly uses world famous products such as OMRON,
LG and TE components. This provides a reasonable, high reliability and convenient use for the machine. It can
advance production efficiency and prevent goods from being damaged during transportation. This machine
has a wide range of applications and is used in the following industries: chemical, fiber, tobacco,
pharmaceutical, publishing, refrigeration, etc.
1.4 Position of Operation
The operator must stand in front of the operating screen, away from the turntable and carriage. The operator
must insure that no other individual or devices such as the forklift are at risk during operation. (See Fig. 1-1)
Fig. 1-1
1.5 Safety Precautions Prior to Operating Machine
This machine uses 110V, 60Hz, single phase power.
Do not plug into an extension cord.
Do not step on the machine when it is running
Do not install this machine on soft ground.
Install on a level surface.
Do not put the object to be wrapped on the edge of the turntable.
Turn off the power after done using the machine.
In an emergency, press the emergency stop button. This will cease movement of the machine.
Clean the machine once a day.
Only a Qualified Technician should change or test the wiring and/or electrical components.
DO NOT push, drag, or slide machine! Doing so will cause severe damage!
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2.1 Machine Structure & Components Illustration
Fig. 2-1
Mast
Control Panel
Film Carriage
Turntable
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2.2 Transportation
You must have at least 4ft fork tubes or tube extensions fully inserted into the machine and a forklift rated for
3,000lbs to transport the machine safely. Do not raise the load more than 6” off of the ground. (See Fig. 2-2)
ALWAYS USE OSHA HANDLING PROCEDURES FOR HANDLING THE STRETCH
WRAPPER AND REMEMBER TO NEVER PUSH, DRAG, OR SLIDE THE MACHINE!
Do not transport machine from turntable when mast is
lowered!
When transporting the machine in this configuration;
1. Inspection cover must be removed before raising or
lowering the mast.
2. Carriage must be raised 8 inches
Carriage must be raised 6~8 inches before attempting to lift
machine from this end.
It is acceptable to transport machine by turntable when mast
has been raised.
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2.3 Installation
Step 1 - Place the machine in the desired location using a tow motor or crane capable of handling a load of
3,000lbs. (See Fig. 2-3)
Fig. 2-3
Step 2 - Remove the lower rear inspection panel on the mast prior to raising the mast. The panel is located on
the end of the machine next to the turntable motor. The panel has a warning label affixed to it. (See Fig. 2-4a &
Fig. 2-4b)
Fig. 2-4a
Fig. 2-4b
Step 3 - Lift the mast using hoisting tools. A tow motor or hoist rated for at least 3,000lbs is required. While
lifting the mast, use caution to ensure that wires and connectors are not pinched. (See Fig. 2-5a)
Once the machine is fully upright, one individual can stabilize the mast while a second individual fastens the
four M10 bolts to secure the mast to the base. The M10 bolts are to be tightened to 30ft/lbs of torque. (See Fig.
2-5b)
Fig. 2-5a
Fig. 2-5b
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