Hearth and Home Technologies PHSI-MCE Manuel utilisateur

Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

Ducted Passive Heat System for Heat Management

Ducted Passive Heat - Side Discharge: PHSI-MCE

Passive Heat Appliance Models: MEZZO36-C / MEZZO48-C Series,

CRAVE4836-C / CRAVE6048-C Series, ECHELON36-C / ECHELON48-C Series

Installation Instructions

Leave this manual with party responsible for use

and operation.

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during instal-

lation. Sheet metal edges are sharp.

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of

burns from the hot viewing glass is provided

with this appliance and shall be installed for

the protection of children and other at-risk

individuals.

CAUTION! Do not install damaged components.

WARNING! Risk of Fire!

• Combustible materials MUST NOT overlap or be placed

behind a decorative front.

• DO NOT apply combustible materials beyond the

minimum clearances. Comply with all minimum

clearances to combustibles as specied. Overlapping

materials could ignite and will interfere with proper

operation of decorative fronts.

If any parts are missing or damaged, contact your dealer before

starting installation. DO NOT install a damaged kit.

Table of Contents

1. Introduction.....................................1

2. Kit Contents ....................................2

3. Preparation.....................................3

4. Framing (2 X 4 Studs) ............................4

5. Installation Instructions ............................5

6. Finishing Instructions - Side Discharge ..............7

1. Introduction

The Side Discharge Ducted Passive Heat (PHSI-MCE)

System conveys warm air from the replace into the same

room through a front discharge slot connected to the ap-

pliance heat management knock outs with the provided

ex ducting. Installation of the Ducted Passive Heat kit

must be done in conjunction with the appliance installation.

Installation of this kit MUST be performed by a qualied

service technician.

WARNING! Risk of Fire! DO NOT install the Ducted

Passive Heat (PHSI-MCE) Heat Management System

with models that are not approved. Overheating will occur.

The Side Discharge Passive Heat Kit is not approved for

use on 60 or 72 sized appliances.

The Ducted Passive Heat kit is tested and safe when

installed in accordance with this installation manual. It is

your responsibility to read all instructions before starting

installation and to follow these instructions carefully during

installation.

The Ducted Passive Heat kit is carefully engineered and

must be installed only as specied. If you modify it or any

of its components you will void the warranty, and you may

possibly cause a re hazard. Installation must be done

according to applicable local, state, provincial, and/or

national codes.

2Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

Figure 2.1 Front Discharge Passive Heat Kit Components

659-200

6 Inch Round Duct

SRV659-125 Collar

SRV662-803

Gear Clamp: Large

2005-861

Hurricane Screw

Contents of Ducted Side Discharge Passive Heat Kit (PHSI-MCE)

2. Kit Contents

Verify and remove contents from packaging before

beginning installation. See Figure 2.1.

Self-Tapping #8 Screw

2600-200 Pull Tool

(1 Set)

Inner Flue, Top

Note: The exible duct used with the Ducted Passive Heat

is manufactured and marked to the requirements of UL-

181, Class I air duct.

SIDE DISCHARGE / OPEN TOP DISCHARGE KITS (PHSI-PRIMO)

DESCRIPTION SERVICE PART NO. QTY

12 in. X 8 in. Register Cover 2560-120 2

Side Discharge Assembly 2560-015 2

Collar SRV659-125 2

Flex Air Duct (6” Diameter x 25 ft.) 659-200 1

Gear Clamp: Large SRV662-803 4

Hurricane Screw

2005-861 8

Replacement part:

2005-861/25 1

Pull Tool 2600-200 1 Set

Inner Flue, Top Service part not available 2

Self-Tapping #8 Screw Service part not available 4 2560-120

12 in. x 8 in. Register Cover

(Screws Included)

2560-015

Side Discharge Assembly

Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

Table 3.1 Air Duct Length & Clearances

Figure 3.1 Side Discharge - Maintain Pitch

3. Preparation

Plan the location of the appliance and the warm air duct

runs. See Table 3.1.

WARNING! Risk of Fire! DO NOT fold/kink/pinch/ob-

struct 6 inch exible ducts. Appliance could overheat.

24 IN. MAX.

HORIZONTAL

MAINTAIN

MINIMUM

12/12 PITCH

HOSE CLAMP

TOP OF SIDE DISCHARGE ASSEMBLY

PITCH (In Inches)

Y Min.

PRIMO48

PRIMO48ST

Y Min.

PRIMO60

PRIMO60ST

0 60-1/16 66-1/16

12 72-1/16 78-1/16

24 84-1/16 90-1/16

*Size 60 And 72 appliance models must use all 4 heat

management knock outs unless the addition of 1 alternate

heat management system is used (HEAT-OUT-GAS, HEAT-

ZONE-GAS) in conjuction with the ducted passive heat.

If alternate heat management systems are used with the

Ducted Passive Heat Kit (PHFR-MCE-XX), they must use

an outside heat management knockout location on the far

left or right of the appliance.

AIR DUCT LENGTH

(Measurements in Inches)

SIZE MIN. MAX.* DUCT Quantity

36 28 150 2

48 28 150 2

PHSI-MCE is not approved for 60 and 72 inch models.

4Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

4. Framing (2 X 4 Studs)

Figure 4.1 Clearances to Combustibles - Passive Heat Side Discharge

Ducted Passive Heat Side Discharge (PHSI-MCE)

Single-Sided or See-Through

Clearances to Combustibles

MINIMUM FRAMING DIMENSIONS

SIDE DISCHARGE

A B C D E F

MODEL

SIZE

Height of

Discharge

Opening

Width of

Discharge

Opening

Clearance

Opening to

Framing

Clearance

Opening to

Ceiling

Clearance

Bottom of Appliance

to Ceiling

2 X 4 Studs

36 Inches 16 10-3/16 50 52 76-1/2 3-1/2

millimeters 406 259 1270 1321 1943 89

48 Inches 16 10-3/16 50 52 76-1/2 3-1/2

millimeters 406 259 1270 1321 1943 89

Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

5. Installation Instructions

PHSI-MCE kits must be installed on the two inside

passive heat knockouts unless a HEAT-OUT-GAS or

HEAT-ZONE-GAS will also be installed. Outer knockouts

may be used for additional heat management systems

(HEAT-OUT-GAS, HEAT-ZONE-GAS). Do not remove

the outer knockouts if they will not be used.

Only one passive heat option may be installed on a single

appliance. Passive Heat kits without ducts may not be

used in conjunction with the Ducted Passive Heat kit.

1. Remove the two inner heat management knockouts

from the top of the appliance by dislodging them with

a hammer and then using a screwdriver to remove

from the holes. See Figure 5.1 and Figure 5.2. Install

collars over the openings using hurricane screws

provided in the kit.

WARNING! Risk of Overheating! Both passive heat

side discharge assemblies included with kit MUST be

installed and operational. Overheating of appliance and

combustible materials will occur.

Install Assemblies and Flexible Duct - Side Discharge

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during

installation. Sheet metal edges are sharp.

WARNING! Risk of Fire! Remove ONLY the knockouts

required for the specic heat management kits being

installed. Appliance and combustible materials will

overheat.

REMOVE ONLY TWO INNER KNOCKOUTS

Figure 5.1 Remove Knockouts

3. Set a collar in each of the holes where the knockouts

were removed. See Figure 5.3.

4. Remove the screws from the heat shield as shown in

Figure 5.7. Quantity and location of screws will vary

between models.

REMOVE INSULATION PLUGS

Figure 5.2 Remove Insulation Plugs

Figure 5.3 Install Innser Flues

2. Remove the insulation plug from each knockout.

Discard. See Figure 9.

6Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

6. Insert pull tool into slots on left and right sides of

appliance. See Figure 5.6.

7. Carefully pull the heat shield out of the appliance as

shown in Figure 5.7 and Figure 5.8. Discard heat

shield. Repeat procedure on other side if application

is on a see-through appliance.

Figure 5.7 Use Pull Tools to Remove Heat Shield

Figure 5.5 Pull Tools Separated

Figure 5.6 Pull Tool Inserted Into Slot

REMOVE SCREWSREMOVE SCREWS

PULL TOOLSPULL TOOLS

Figure 5.8 Remove Heat Shield

5. Bend pull tools and break apart as shown in Figure

5.4 and Figure 5.5.

BREAK HEREBREAK HERE

Figure 5.4 Bend and Break Pull Tools Apart

Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

9. Install collars over the openings using hurricane

screws provided in the kit. PHSI-MCE kits must be

installed on the two inside passive heat knockouts.

See Figure 5.10 and Figure 5.11.

WARNING! Risk of Fire! Remove all debris and objects

from rebox top and appliance top before operating the

appliance.

8. Inspect for and remove all debris that may have

accumulated or objects that may have been placed on

the rebox top and appliance top during the installation

process. All debris and objects must be removed

prior to operation of the appliance. Firebox top and

appliance top are shown in Figure 5.9.

Figure 5.9

APPLIANCE TOP

FIREBOX TOP

Figure 5.10 Remove Passive Heat Knockouts

WARNING! Risk of Fire! DO NOT remove appliance

heat management knock-outs unless an approved

heat management system is installed. Appliance and

combustible materials will overheat.

COLLAR LOCATIONS

8Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

WARNING! Risk of Fire! DO NOT remove unused

outer heat management knock-outs. Overheating

of appliance and combustible materials will occur.

Figure 5.12 Install Collars Over Heat Management Openings

DO NOT

REMOVE

KNOCKOUTS

PASSIVE HEAT COLLARS TO BE LOCATED

ON THE TWO INSIDE HEAT MANAGEMENT

KNOCK-OUTS.

HEAT MANAGEMENT KNOCK-OUTS

AVAILABLE FOR HEAT-OUT-GAS OR

HEAT-ZONE-GAS

Figure 5.11 Ducted Passive Heat - Side Discharge Conguration / Remove Heat Management Knockouts.

Collar

SIDE DISCHARGE ASSEMBLY SIDE DISCHARGE ASSEMBLY

*Only one passive heat option may be installed on a single appliance.

Ductless passive heat kits may not be used in conjuction with the ducted passive heat kits.

One outside heat management knockout may be used for alternate heat management

(HEAT-ZONE-GAS, HEAT-OUT-GAS)

Collar

2. Place the side discharge assembly into the wall with

the arrows on the nailing tabs facing upward.

See Figure 5.13. The height of the side discharge

assembly is denoted by the notches in the nailing tabs

that are to be lined up with the edge of the header

closest to the side discharge assembly. Ensure

the side discharge assembly is centered in the wall.

Mount side discharge assemblies into wall using

drywall framing screws or nails.

3. Repeat Step 2 to install the second side discharge

assembly on the other side of the appliance.

Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

4. Cut ex venting to appropriate length to run from

top of the appliance to the back side of the side dis-

charge assembly ensuring there are not any kinks.

Be sure that the ex venting is not so tight as to col-

lapse where attached to the side discharge assembly

and restrict airow. Refer to Section 3 and Figure 3.1

regarding length and pitch requirements.

Figure 5.14 Install Flex Venting to Appliance

WARNING! Risk of Fire! DO NOT fold/kink/pinch/ob-

struct 6 inch exible ducts. Overheating of appliance and

combustible materials will occur.

NAILING TAB

ARROW UP

Figure 5.13 Side Discharge Assembly Nailing Tab Orientation

5. Secure the ex venting to the collars on both the

appliance and the bottom of the side discharge

assembly using the provided gear clamps. See Figure

5.14-5.17.

DISCHARGE ASSEMBLY

CENTERED IN FRAMING

6. Install self-tapping screw through gear clamp into

collar. Repeat for all collars. See Figure 5.15.

Figure 5.15 Install Screw into Collar

SCREWSCREW

10 Hearth & Home Technologies • PHSI-MCE Instructions • 2560-973 • 6/20

6. Finishing Instructions - Side Discharge

1. Apply wall sheathing material, such as drywall, up

to 1/2 inch thick up to the edge of the installed side

discharge assembly. See Figure 6.1 and Figure 6.2.

Figure 6.2 Finishing Edge

Figure 6.1 Wall Sheathing Installed

WARNING! Risk of Overheating! DO NOT apply wall

sheathing past outside edge of plenum. Overheating of

appliance and combustible materials will occur.

Figure 5.16 Install Flex Venting to Side Discharge Assembly

Figure 5.17 Flex Venting Installed

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