HCL PT-CB-02 Mode d’emploi
Hose Clamp Electro-
Pneumatic Control Unit
Operation, Parts & Safety Manual
Original Instructions
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Tooling
Index
Operation
1.1 Warning & Safety Instructions
1.2 Pneumatic Tool Conrol Unit
Touch Screen
2.1 Administrator
2.2 User
2.3 Set Up
2.4 Run, Warning and Advice
Reference
3.1 Control Unit Schematic
3.2 Control Unit Wiring Diagram
3.3 Control Unit Pneumatic Diagram
CE Marking
4.1 EC Declaration of Conformity
The control unit is designed to be used with the following pneumatic tools:
Piston Tool
Calliper Tool
Calliper Tool Dry Cycle
Ezyclik Calliper Tool
Ezyclik Caliper Tool Dry Cycle
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Read these instructions carefully:
ELECTRICAL
An Electrical supply represents a source of considerable potential energy. Precautions should be taken to prevent accidents.
– Electrical supplies must be disconnected before any adjustments, maintenance or dismantling.
– The Maximum allowable electrical supply should be observed.
COMPRESSED AIR
A compressed air supply represents a source of considerable potential energy. Precautions should be taken to prevent
accidents.
– Maximum operating pressure – 9.9 Bar
– Recommendedairowintounit–>50L/min.
Note.Iftheairowisnotachievablealongertimedelaymayneedtobesettoallowthejawsorpistontoclosefully.
– Usea50micronlterorbetter.
– Input air must be non-lubricated.
– Compressed air should never impinge in the body.
– Ports and pipes etc. should never be blocked by hand.
– Beforeconnectinganypneumaticequipmenttoacompressedairsupply,mountings,ttings,pipeworkandelectrical
connections should be checked for security, and all or any protective transit plugs removed.
– Nopipeworkalterationsorremovalofttingsshouldbeattemptedwithairsuppliesconnected
– Compressed air supplies must be disconnected before any adjustments, maintenance or dismantling.
– The maximum allowable operating pressures should be observed.
TRAINING
The control unit must not be used by persons not properly trained in its use. Be certain that you receive proper training from
youremployer.IfyouhaveanyquestionscontactyourHCLrepresentative.
WEIGHT
Control Unit – 6.7Kg
NOISE
– Soundpressurelevelislessthan70dB
– Vibrationlevelislessthan2.5ms-2
Operation - Warning & Safety Instructions
1.1
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Introduction
Developed exclusively for the range of Herbie Clip
and Ezyclik pneumatic tools, the Pneumatic Control
system gives a greater level of air pressure control.
Features
In the drive to eliminate error from production lines the
control system has a number of features including:
HMI touch screen control
Digital control of air pressure – to maintain a
consistent tightening force
Digital control of clamping time – to maintain a
consistent tightening time
Dry cycle detection (tool option) – Detects tool use
without a clip being in place
In process advisory information screens
Batch and unit count control
Supervisory control
Adjustable orientation of the HMI screen
External Signal Output
A 24v output signal can be supplied to the production
line once the prescribed number of clamps has been
tightened.
Low Maintenance
TheControlUnithasnospecicmaintenance
scheduleandHCLFastenersprovidefullbackupand
servicing support.
1 or 2-Preset Program Options
The Control Unit program allows the user to save the
following process parameters within the Set Up pages:
– Clamp Time
– Tool Pressure
– Clamp Count (number of clamps per production
assembly)
– Batch Count (number of production assemblies in
batch)
If required, the Control Unit can also be set up with the
ability to save 2 different sets of
process parameters.
Operation - Pneumatic Tool Control Unit
1.2
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Start Up
Connect the Control Box to electrical and
compressed air supplies. Connect the tool to the
Control box. In both cases refer to the images
shown in the ‘Pneumatic Tool Control unit’ section
of this manual
Switch on the power to the control box
The ‘Start Up’ screen is displayed
This will switch to the Main screen automatically
after a short time but can be switched manually by
touching the screen during this period
Language
TheLanguagerequiredcanbechosenbyselecting
theagonthestartscreen
Select the required language
Select ‘Back’ to return to the Start screen
➜
➜
➜ ➜
AdministratorLogin
IntheStartscreenselect‘Login’
The‘UserLogin’Screenisdisplayed
The control box is supplied with a default
Administrator level login
Fromthe‘User’dropdownmenuselect‘Admin’
Enter default password 1234
Select‘Login’
Note.Forsecurityreasonsitisadvisedthatthe
default User ‘Admin’ is deleted once administrative
users have been set up on the control box
‘Command succcessful’ message is displayed
withinthe‘UserLogin’screen
If incorrect login details entered ‘Command
Unsuccessful’ message is displayed
➜ ➜
Touch Screen - Administrator
2.1
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Create New User
In the ‘Admin’ screen select ‘Create New User’
– OR – ‘Back’ To return to the previous screen
In the ‘Admin – New User’ screen enter the name of
thenewuserinthe‘Name’eld
Enter the new users password in the ‘Password’
eld
Decide if the new user is a ‘User’ or if they also have
‘Admin’ authority
Selecteitherthe‘User’or‘Admin’elds
Note. When selecting ‘Admin’ both the ‘Admin’ and
‘User’eldsarehighlighted
Whenselecting‘User’onlythe‘User’eldis
highlighted
Select ‘Create’ – OR – Back’ To return to the
previous screen
In the ‘Admin’ screen the ‘Command Successful’
message is displayed
Select ‘Back’ To return to the previous screen
➜ ➜
➜ ➜
➜
AdministratorLogin(cont)
Start screen opens with the addition of an ‘Admin’
button
Administrator Actions
LoginasanAdministratorviathefrontscreen.See
AdministratorLoginsection
When logged in as an Administrator the front screen
has the option of the ‘ADMIN’ button.
Select ‘Admin’
The ‘Admin’ screen is displayed
To return to the previous page select the ‘Back’
button
➜
Touch Screen - Administrator
2.1
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In the ‘Admin’ screen the ‘Command Successful’
message is displayed
Select ‘Back’ To return to the previous screen
Change User Password
In the ‘Admin’ screen select ‘Change User Password’
– OR – ‘Back’ To return to the previous screen
In the ‘Admin – Change User Password’ screen
enter the name of the user in the ‘Name’ drop down
menu
Enter the users new password in the ‘Password’
eld
Entertheusersnewpasswordinthe‘Conrm
Password’eld
➜ ➜ ➜
Delete User
In the ‘Admin’ screen select ‘Delete User’
To return to the previous page select the ‘Back’
button
In the ‘Admin – Delete User’ screen select the name
of the user to be deleted in the ‘Name’ drop down
menu
Select ‘Delete’ – OR – ‘Back’ To return to the
previous screen
Inthe‘Admin–DeleteUser’screenaconrmation
message is displayed
Select ‘OK or Cancel’ – OR – ‘Back’ To return to the
previous screen
➜ ➜ ➜
Touch Screen - Administrator
2.1
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UserLogin–EquipmentSwitchOn
Inthe‘Start’screenSelect‘Login’
The‘UserLogin’screenisdisplayed
Select the user form the ‘User’ drop down menu
Enter the associated password
Select‘Login’
‘Command Successful’ advice message displayed
on screen
If incorrect login details entered ‘Command
Unsuccessful’ message displayed on screen –
Select ‘Close’
Depending on the type of user logged in the Start
screen opens with either:
‘Change User’ and ‘Change Password’ or ‘Change
User’ and ‘Admin’ options
➜ ➜ ➜ ➜
Change User Password (cont)
Change Password box is displayed
Select ‘Change Password’ – OR – Back’ To return to
the previous screen
In the ‘Admin – Change Password’ screen a
conrmationmessageisdisplayed
‘PleaseConrmOperation’
Select ‘OK or Cancel’
In the ‘Admin – Change Password’ screen the
‘Command Successful’ message is displayed
Select ‘Back’ To return to the previous screen
➜ ➜ ➜
Touch Screen - User
2.2
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UserLogin–EquipmentSwitch
On (cont)
Change User
In Start screen Select ‘Change User’
The‘UserLogin’screenisdisplayed
SelectLogout
Select the user from the ‘User’ drop down menu
Enter the associated password
Select‘Login’
➜➜ ➜
‘Command Successful’ advice message displayed
on screen
If incorrect login details entered ‘Command
Unsuccessful’ message displayed on screen
The start screen is displayed after a short time
delay
Change Password
Select ‘Change Password’
➜ ➜ ➜
Touch Screen - User
2.2
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