HBK PMX Manuel utilisateur

PMX

ENGLISH

Operating Manual

Hottinger Brüel & Kjaer GmbH

Im Tiefen See 45

D-64293 Darmstadt

Tel. +49 6151 803-0

Fax +49 6151 803-9100

[email protected]

www.hbkworld.com

Mat.:

DVS: A04354 03 E00 03

07.2022

EHottinger Brüel & Kjaer GmbH

Subject to modifications.

All product descriptions are for general information

only. They are not to be understood as a guarantee of

quality or durability.

PMX

TABLE OF CONTENTS

1 Safety instructions 11................................................

2 Markings used 14....................................................

2.1 Markings used in this document 14.....................................

2.2 Symbols on the device 15.............................................

3 User information 16..................................................

3.1 Using this manual 16.................................................

3.2 About the PMX documentation 17......................................

4 PMX product description 18...........................................

5 overview, scope of supply & accessories 21.............................

5.1 The PMX system 21..................................................

5.2 Scope of supply 26...................................................

5.3 Accessories 26......................................................

5.4 PMX web server and software 28.......................................

6 protection / housing / shielding design 32...............................

6.1 Cabinet mounting 32.................................................

6.2 Free mounting 34....................................................

7 Mounting/Dismounting/Replacing 36...................................

7.1 Assembly tools and tightening torques 36...............................

7.2 Support rail mounting 37..............................................

7.3 Mounting the wall bracket 40..........................................

7.4 Installing cable fastening plates (optional) 43............................

7.5 Replacing measurement and communication cards 44.....................

8 PMX electrical connections 46.........................................

8.1 Plug connection technology and clamping areas 46.......................

8.2 Overview of PMX functions 48.........................................

8.2.1 Combination options for input cards 49.................................

8.2.2 Meanings of the basic device connector sockets 49......................

8.2.3 LEDs for system monitoring (device LED) 50.............................

8.2.4 Fieldbus LEDs 52....................................................

8.2.5 Measurement card LEDs 57...........................................

8.3 Supply voltage 61....................................................

8.4 Measurement cards/transducer connection 62...........................

8.4.1 PX455 62..........................................................

8.4.2 Strain gage and inductive full bridges (6-wire circuit) 63...................

PMX

TABLE OF CONTENTS

8.4.3 Strain gage and inductive half bridges (6-wire circuit) 64..................

8.4.4 Strain gage and inductive full bridges in 6-wire circuit with zero-wire

TEDS 64...........................................................

8.4.5 Strain gage and inductive half bridges in 6-wire circuit with zero-wire

TEDS 66...........................................................

8.4.6 Strain gage and inductive full bridges (4-wire circuit) 68...................

8.4.7 Strain gage and inductive half bridges (4-wire circuit) 69..................

8.4.8 Strain gage and inductive full bridges (4-wire circuit) with zero-wire TEDS 70

8.4.9 Strain gage and inductive half bridges (4-wire circuit) with zero-wire TEDS 72

8.4.10 Intrinsically safe measuring circuits - operation with Zener barriers 73......

8.4.11 LVDT transducer 75.................................................

8.4.12 LVDT transducer with zero-wire TEDS 75...............................

8.4.13 Potentiometric transducer 76.........................................

8.4.14 Potentiometric transducer with zero-wire TEDS 77.......................

8.4.15 PX455 with Pt100 temperature measurement 78.........................

8.4.16 PX401 79..........................................................

8.4.17 Voltage source ± 10V 80.............................................

8.4.18 Current source ± 20mA 80............................................

8.4.19 Current drain ± 20mA 81.............................................

8.4.20 IEPE transducer with external amplifier 82...............................

8.4.21 PX401 with charge amplifier 82........................................

8.4.22 PX401 electrical isolation 84..........................................

8.4.23 PX460 85..........................................................

8.4.24 Voltage supply for signal transmitters and transducers up to 24 VDC

nominal 87.........................................................

8.4.25 Voltage supply for signal transmitters and transducers up to 5 VDC

nominal 88.........................................................

8.4.26 Frequency measurement (differential input) 89...........................

8.4.27 Frequency measurement (single-ended input) 90........................

8.4.28 Rotary encoder and incremental encoder, balanced (differential) 91.........

8.4.29 Rotary encoder and incremental encoder with direction signal, balanced

(differential) 92.....................................................

8.4.30 Rotary encoder and incremental encoder, unbalanced (single-pole) 93......

8.4.31 Rotary encoder and incremental encoder with direction signal, unbalanced

(single-pole) 94.....................................................

8.4.32 SSI encoder (active only) 95..........................................

8.4.33 Inductive rotary encoders or pulse generators (passive only) 96............

8.4.34 Connection and configuration of HBM torque transducers (T10, T12, T40) 98.

8.4.35 Connection and configuration of HBM torque transducer T210 104..........

8.4.36 Connection and configuration of HBM torque transducer T21WN 109........

PMX

TABLE OF CONTENTS

8.4.37 Connectionand configuration of HBM torque transducer T20WN

(without VK20A) 114..................................................

8.4.38 Connection and configuration of HBM torque transducer T20WN

(with VK20A) 116.....................................................

8.5 Input/output cards 117................................................

8.5.1 PX878 117..........................................................

8.5.2 Analog output ± 10V 117..............................................

8.5.3 Digital inputs and outputs 118..........................................

8.5.4 External supply voltages for the digital inputs and outputs (PX878) 120.......

8.6 Communication cards 123..............................................

8.6.1 Pin assignment for the PX01EC EtherCAT®communication card 123.........

8.6.2 Pin assignment for the PX01EP EtherNet/IP™ communication card 123.......

8.6.3 Pin assignment for the PX01PN PROFINET®IO communication card 124.....

8.7 TEDS transducer 124..................................................

8.7.1 TEDS connection 124.................................................

8.7.2 Starting up the TEDS module 125.......................................

8.7.3 PMX parameterization with TEDS 125...................................

9 Synchronization and time recording 127.................................

9.1 Synchronizing via internal PMX synchronization 127.......................

9.2 External synchronous data acquisition via an NTP server in the network 130...

9.3 Data acquisition via fieldbus: EtherCAT®, PROFINET®IO, EtherNet/IP™ 130....

9.4 Comparison of synchronization mechanisms 131..........................

10 Network, data security, policies 132.....................................

10.1 Network access and remote maintenance 132.............................

10.2 Data security 133.....................................................

10.3 Policies definition and passwords 133...................................

10.3.1 Policies definition 133.................................................

10.3.2 Passwords 134......................................................

10.3.3 Presetting user level by controller 134...................................

11 Start-up 135.........................................................

11.1 Hardware setup 135...................................................

11.1.1 Voltage supply/transducers 135........................................

11.1.2 Ethernet connection 135...............................................

11.2 Integrated PMX web server 135.........................................

11.3 Connect the PMX to a PC (HOST) or via a network 136......................

11.3.1 Making network settings via a USB flash drive 141........................

11.3.2 Changing network settings in a web browser 142..........................

11.4 Display and control options 144.........................................

PMX

TABLE OF CONTENTS

11.5 PMX web server menu structure 148.....................................

11.5.1 Overview of all device settings 148......................................

11.5.2 Restoring the factory settings 149......................................

11.6 PMX startup behavior 150..............................................

11.7 Operating behavior of the PMX 151......................................

11.8 Signal delays 151.....................................................

11.9 Fieldbus integration 156...............................................

11.9.1 PROFINET®IO connection 156.........................................

11.9.2 EtherCAT®connection 157.............................................

11.9.3 Setting the fieldbus update rate 158....................................

11.9.4 EtherNet/IP™ connection 159...........................................

12 Quick start 161.......................................................

12.1 Preparing the measurement system 161..................................

12.2 Typical operating sequence (measurement example) 166...................

12.3 Adjustment Assistant 171..............................................

12.4 Updating firmware (PMX web server) 172.................................

13 Internal calculation channels 174.......................................

13.1 Calculation rate 174...................................................

13.2 Descriptions of calculations 175.........................................

13.2.1 Scaling 175..........................................................

13.2.2 Two-point scaling 175................................................

13.2.3 Characteristic table (21 interpolation points) 175..........................

13.2.4 Polynomial 4th order 176..............................................

13.2.5 Tare 176............................................................

13.2.6 6x6 matrix 177.......................................................

13.2.7 Strain gage stress analysis 178.........................................

13.2.8 Evaluation functions 180..............................................

13.2.9 Filter (IIR, high pass or low pass) 180....................................

13.2.10 Rotation synchronous filter (CASMA) 182................................

13.2.11 Peak value 184.......................................................

13.2.12 Tolerance window 186................................................

13.2.13 Hold (analog triggering) 189...........................................

13.2.14 Hold (digital triggering) 190............................................

13.2.15 Mean (arithmetic, RMS) 191............................................

13.2.16 Moving average 192..................................................

13.2.17 Trigger (range) 193...................................................

13.2.18 Trigger function (pulse) 194............................................

13.2.19 Checkweigher 196....................................................

13.2.20 Mathematical functions 200...........................................

PMX

TABLE OF CONTENTS

13.2.21 Adder/subtractor 200.................................................

13.2.22 Multiplier 200........................................................

13.2.23 Divider 201..........................................................

13.2.24 Counter 201.........................................................

13.2.25 Integrator 202.......................................................

13.2.26 Differentiator 203.....................................................

13.2.27 Cartesianto polar coordinates 203......................................

13.2.28 Polar coordinates to Cartesian coordinates 204...........................

13.2.29 Modulo function 204..................................................

13.2.30 Constant signal 205..................................................

13.2.31 Technology functions 205.............................................

13.2.32 Two-state controller 205..............................................

13.2.33 PID controller 206....................................................

13.2.34 RTD Pt100 on PX455 207..............................................

13.2.35 Signal generators (square, triangle, sine, ...) 208...........................

13.2.36 Logic modules (AND, OR …) 209........................................

13.2.37 4:1 multiplexer 209...................................................

13.2.38 Deadband 210.......................................................

13.2.39 Edge detector 210....................................................

13.2.40 Pulse-width measurement 211.........................................

13.2.41 Timer 212...........................................................

13.2.42 Connection channel with (optional) delay (CODESYS) 213..................

13.2.43 Processing of digital signals 214........................................

13.3 Calculation examples 215..............................................

13.3.1 Peak value generation 215.............................................

13.3.2 Calculating the force introduction point 217..............................

13.3.3 Mechanical work via force-displacement integration 224...................

13.3.4 Checking the force at specific points on the displacement axis 232...........

13.3.5 Force-displacement measurement with relative zero 235...................

13.3.6 Checking the force with a tolerance band 241.............................

13.3.7 Event counter 246....................................................

14 Test signals and signal generators 250...................................

15 Parameter sets (formulas) 252..........................................

15.1 Configuring parameter sets 253.........................................

15.2 Changing from parameters to parameter sets 255..........................

15.3 Saving and loading measurement programs (parameter sets) 256............

15.4 Device storage (Clone device) 258.......................................

PMX

TABLE OF CONTENTS

16 Communication with a control system 259...............................

16.1 Device description file 259..............................................

16.2 Setting the transfer speed of the fieldbus 262.............................

16.3 Data transfer via fieldbus: 262..........................................

16.4 Input data, PMX -> PLC 262............................................

16.4.1 Device data (cyclic) 262...............................................

16.4.2 System status 263....................................................

16.4.3 Measured values (cyclic) 264...........................................

16.4.4 Measurement status 265..............................................

16.5 Output data PLC PMX 266.............................................

16.5.1 Device data (cyclic) 266...............................................

16.5.2 Measured value control words (cyclic) 268...............................

16.5.3 Measured value control words 269......................................

16.5.4 Fieldbus channels (CPU channels) 270..................................

16.6 PROFINET®IO 271....................................................

16.7 EtherCAT®273.......................................................

16.8 Using the PMX CoE Object Dictionary 275.................................

16.9 EtherNet/IP™ 278.....................................................

16.9.1 Configuration 278....................................................

16.9.2 Channel settings 279.................................................

16.9.3 Data structure 280....................................................

17 CAN interface (WGX001 only) 289.......................................

17.1 General 289..........................................................

17.2 CAN pin assignment 289...............................................

17.3 CANopen master/slave mode 291.......................................

18 CODESYS V3 Soft PLC (WGX001 only) 292...............................

18.1 General 292..........................................................

18.2 CODESYS development environment 292.................................

18.3 Preparation 294......................................................

18.4 Creating a project 295.................................................

18.5 Adding a PMX library 296..............................................

18.6 PMX library 297......................................................

18.7 Task configuration 310................................................

18.8 Cyclic data 310.......................................................

18.9 Signal diagram (I/O Mapping) 311.......................................

18.10 System events for PMX 313............................................

18.10.1 All 313..............................................................

18.10.2 com.hbm.fwconfig 313................................................

18.10.3 com.hbm.parameter 314..............................................

PMX

TABLE OF CONTENTS

18.10.4 com.hbm.fpgasrv 315.................................................

18.10.5 com.hbm.SysCfgMgr 316..............................................

18.10.6 com.hbm.storagemanager 321.........................................

18.10.7 com.hbm.sigproc 322.................................................

18.10.8 com.hbm.fieldbus 323................................................

18.10.9 com.hbm.CatmanServer 323...........................................

18.10.10 com.hbm.meassrv 323................................................

18.10.11 com.hbm.httpdata 323................................................

18.10.12 GUI 324.............................................................

18.10.13 com.hbm.DataLogger 324.............................................

18.11 Web visualization 326.................................................

18.12 CAN interface 327.....................................................

18.13 CAN master and slave mode 327........................................

18.14 PMX package 340.....................................................

19 Data storage 342.....................................................

20 Data acquisition software (DAQ) catman 344.............................

21 PMX command set 346................................................

21.1 Requirements and notation 346.........................................

21.2 Command list 348.....................................................

21.3 Examples 403........................................................

22 Object dictionary 407..................................................

22.1 Accessible data objects 407............................................

22.1.1 Measurement channels 408............................................

22.1.2 Calculated channels 410...............................................

22.2 Numbering plan 410...................................................

22.2.1 General objects 411..................................................

22.2.2 Measurement channels 411............................................

22.2.3 Calculated channels 412...............................................

22.2.4 Constant signals 412.................................................

22.2.5 Passwords 412......................................................

22.3 Data types 413.......................................................

22.4 Access via Ethernet command interface 414..............................

22.5 Access via fieldbus 415................................................

22.5.1 Send a request 416...................................................

22.5.2 Bit assignment 417...................................................

22.5.3 Response from PMX 418..............................................

22.5.4 Response to a read request 419........................................

PMX

TABLE OF CONTENTS

22.5.5 Response to a write request 419........................................

22.5.6 Retry 419...........................................................

22.6 Applying the new value 419.............................................

22.7 Generated header files 420.............................................

22.7.1 Value ranges of the objects 421........................................

22.8 Tips on using the object dictionary 422...................................

23 Quality & calibration certificates 423....................................

24 Firmware update 424..................................................

24.1 Preparation 424......................................................

24.2 Installing firmware 425................................................

25 Diagnosis & maintenance (health monitoring) 426.........................

25.1 Error messages/operating state (LED display) 426.........................

25.2 Device status error messages 432.......................................

25.2.1 Error in factory settings 433............................................

25.2.2 SYNC master 433....................................................

25.2.3 SYNC error 433......................................................

25.2.4 SYNC controller error 433..............................................

25.2.5 Heartbeat 433.......................................................

25.2.6 Sensor excitation voltage overloaded 433................................

25.2.7 Buffer overflow in command interface 433...............................

25.2.8 System not ready 433.................................................

25.2.9 CPU overload during calculations 433...................................

25.3 Resetting the PMX Administrator password 434...........................

25.4 Resetting the PMX to factory settings 434................................

25.5 Restoring lost PMX network settings and device names 435.................

25.6 Saving and restoring PMX device settings and CODESYS applications 437.....

25.7 Replacing measurement and communication cards 438.....................

25.8 Log file 439..........................................................

25.8.1 System log entries for system status 439................................

25.8.2 System log entries for channel status/measurement status 440.............

26 Waste disposal & environmental protection 441...........................

27 FAQs 442............................................................

28 Technical support 445.................................................

29 Glossary 446.........................................................

Index 451...................................................................

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