Hardy HI 6200 Series Manuel utilisateur
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Product Description
Installation
Initial Setup
Ways to Set Scale Parameters
Setting Scale Parameters
Troubleshooting
Hardy Installation and Commissioning
HI 6200 Single Channel Weight Processor
User Guide
DRAFT
Hardy Process Solutions
9440 Carroll Park Drive San Diego
San Diego, CA 92121
Copyright © 2019 Hardy Process Solutions
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Hardy HI 6200 Weigh Processor User Guide, Part Number 0596-0358-01, Rev A
DRAFT
CONTENTS
Hardy Process Solutions HI 6200 Weigh Processor User Guide 3
How to Use This Guide ............................................................................................ 6
Introduction ............................................................................................................ 6
Audience ................................................................................................................ 6
Changes in This Revision ...................................................................................... 6
Related Documents ............................................................................................... 6
User Feedback ...................................................................................................... 6
Organization of the Guide ...................................................................................... 7
Document Conventions ......................................................................................... 8
1 Product Description ............................................................................................. 9
1.1 Overview ............................................................................................................. 10
1.2 Models ................................................................................................................. 11
1.3 Key Features ....................................................................................................... 12
1.3.1 WAVErSAVER ............................................................................................ 12
1.3.2 C2® Electronic Calibration .......................................................................... 12
1.3.3 INTEGRATED TECHNICIAN® Operator Diagnostics ................................. 12
2 Installation ........................................................................................................... 13
2.1 Hardy Field Service ............................................................................................. 14
2.2 Pre-installation Planning ...................................................................................... 14
2.3 Unpacking ........................................................................................................... 16
2.4 Climatization ........................................................................................................ 17
2.5 Handling Precautions .......................................................................................... 17
2.5.1 Sources of Electrical Interference ............................................................... 1 8
2.6 Mounting the HI 6200 .......................................................................................... 19
2.7 Wiring the HI 6200 ............................................................................................... 21
2.8 Powering on the HI 6200 ..................................................................................... 22
3 Initial Setup ......................................................................................................... 23
3.1 Initial Setup .......................................................................................................... 24
4 Ways to Set Scale Parameters ........................................................................... 25
4.1 Using the Touch Screen ...................................................................................... 26
4.2 Using the Embedded Webserver ........................................................................ 28
DRAFT
Hardy Process Solutions HI 6200 Weigh Processor User Guide 4
4.2.1 Saving “Known Good” Parameters ............................................................. 31
4.2.2 Restoring from “KnownGood” Parameters ................................................. 33
4.3 Using a PLC ........................................................................................................ 35
4.3.1 EIP .............................................................................................................. 35
4.3.2 Setting Up Communications ....................................................................... 35
4.3.3 Configuration Parameters ........................................................................... 37
4.3.4 Configuration with AOP .............................................................................. 38
4.3.5 PLC Commands ......................................................................................... 38
READ PARAM CMD ............................................................................................ 39
ZERO CMD ......................................................................................................... 39
TARE CMD .......................................................................................................... 40
CAL LOW CMD ................................................................................................... 40
CAL HIGH CMD .................................................................................................. 40
C2 CAL CMD ....................................................................................................... 41
IT Test ................................................................................................................. 41
Stability Test ........................................................................................................ 41
IT Test Reduced .................................................................................................. 42
WRITE CMD ........................................................................................................ 42
Set Default Parameters ....................................................................................... 43
4.3.6 Modbus ....................................................................................................... 44
5 Setting Scale Parameters ................................................................................... 53
5.1 Pre-Calibration Procedures ................................................................................. 54
5.2 Calibration Setup Procedures ............................................................................. 55
5.2.1 Unit of Measure .......................................................................................... 55
5.2.2 Motion Tolerance ........................................................................................ 55
5.2.3 Zero Tolerance ........................................................................................... 55
5.2.4 Auto Zero Tracking ..................................................................................... 55
5.2.5 Auto Zero Tolerance ................................................................................... 56
5.2.6 Zero Track Enable ...................................................................................... 56
5.2.7 Number of Averages ................................................................................... 56
5.2.8 Span Weight ............................................................................................... 56
5.2.9 Ref Weight .................................................................................................. 56
5.2.10 Gravity Correction ..................................................................................... 56
5.2.11 Tare Weight .............................................................................................. 57
5.2.12 WAVESAVER® ........................................................................................ 58
5.3 Calibrating the Scale ........................................................................................... 59
5.3.1 Pre-calibration Procedures ......................................................................... 59
5.3.2 C2 Calibration ............................................................................................. 60
5.3.3 Hard Calibration .......................................................................................... 60
DRAFT
Hardy Process Solutions HI 6200 Weigh Processor User Guide 5
6 Troubleshooting ................................................................................................. 61
6.1 Troubleshooting Table ......................................................................................... 62
6.2 Weighing System Test ........................................................................................ 63
6.3 Electrical Check Procedures ............................................................................... 63
6.3.1 Load Sensor/Point Input/Output Measurements ........................................ 63
6.3.2 Load Check ................................................................................................ 64
7 Hardy Installation and Commissioning ............................................................ 66
7.1 Emergency Service and Support ......................................................................... 66
Index ....................................................................................................................... 77
DRAFT
Hardy Process Solutions HI 6200 Weigh Processor User Guide 6
HOW TO USE THIS GUIDE
Introduction
The Hardy Process Solutions HI 6200 Weigh Processor is a state-of-the-art product. It uses
advanced microprocessor technology and front-end signal processing of stain-gauge type
load sensors to provide super-accurate weighing coupled with operator-friendly interfaces
and reliability. These features make the instrument ideally suited for all types of industrial
manufacturing weighing applications.
To benefit from Hardy’s entire feature set of WAVESAVER®, C2® Calibration, and
INTEGRATED TECHNICIAN™ diagnostics, complete your scale system using all Hardy
components.
Do not operate or work on this equipment unless you have read and understand the
instructions and warnings in this manual. Failing to follow the instructions or heed the
warnings can result in injury or death.
Audience
This manual describes how to install, configure, operate, maintain, and troubleshoot the
HI 6200 Weigh Processor. It is intended for individuals responsible for installing, configuring,
operating, and servicing the HI 6200.
Changes in This Revision
N/A - this is first version of this document.
Related Documents
Hardy Process Solutions provides manuals in PDF format that can be downloaded from our
website free of charge. Go to http://www.hardysolutions.com/, click the Support Center link,
and then hover over Doc & Program Downloads for each product.
User Feedback
Hardy Process Solutions appreciates your business, and welcomes all corrections or
suggestions for improving this manual. Please send your comments to
[email protected]. Include the document title, and refer to specific sections
and paragraphs whenever possible. All comments become the property of Hardy Process
Solutions. Thank you!
DRAFT
How to Use This Guide
Hardy Process Solutions HI 6200 Weigh Processor User Guide 7
Organization of the Guide
Chapter 1 ‒ Product Description
This chapter provides an overview of the HI 6200, along with a description of the
available models and key features.
Chapter 2 ‒ Installation
This chapter describes how to install the HI 6200.
Chapter 3 ‒ Initial Setup
Describes the initial setup steps to perform before using the HI 6200 for the first time.
Chapter 4 ‒ Ways to Set Scale Parameters
This chapter describes the different ways to set HI 6200 scale parameters.
Chapter 5 ‒ Setting Scale Parameters
This chapter describes how to calibrate the HI 6200.
Chapter 6 ‒ Troubleshooting
This chapter provides information for identifying and resolving HI 6200 problems.
Chapter 7 ‒ Hardy Installation and Commissioning
This chapter describes Hardy product installation and commissioning.
APPENDIX A - Specifications
This appendix lists the HI 6200 specifications.
APPENDIX B - List of Parameter IDs
This appendix lists the parameter IDs for the HI 6200.
APPENDIX C - Frequently Asked Questions
This appendix provides answers to frequently asked questions.
DRAFT
How to Use This Guide
Hardy Process Solutions HI 6200 Weigh Processor User Guide 8
Document Conventions
This document uses the following conventions to draw attention to certain information.
Terminology
In this guide, the terms “HI 6200,” “instrument,” and “system” are used interchangeably to
describe the Hardy Process Solutions HI 6200.
Safety and Warnings
Symbol Meaning Description
Note Notes emphasize or supplement important points of the main
text.
Tip Tips provide helpful information, guidelines, or suggestions for
performing tasks more effectively.
Caution Indicates a potential hazard or unsafe practice, which, if not
avoided, could result in minor injury, harm to the patient or
operator, or damage to property or the device.
Warning Warnings indicate that failure to take a specified action could
result in data loss or other serious consequences.
Typographic Conventions
Convention Description
Bold Indicates text on a window, other than the window title, including menus, menu
options, buttons, fields, and labels.
Italic or < > Indicates a variable, which is a placeholder for actual text provided by the user or
system.
page/code Indicates text that is displayed on page or entered by the user.
[ ] square brackets Indicates optional values.
{ } braces Indicates required or expected values.
| vertical bar Indicates a choice between two or more options or arguments.
DRAFT
Hardy Process Solutions HI 6200 Weigh Processor User Guide 9
1 PRODUCT DESCRIPTION
Topics: This chapter provides an overview of the HI 6200
Single Channel Weight Processor. This chapter also
lists the available models and describes the
instrument’s key features.
Overview (page 10)
Models (page 11)
Key Features (page 12)
DRAFT
Chapter 1 – Product Description
Hardy Process Solutions HI 6200 Weigh Processor User Guide 10
1.1 Overview
The HI 6200 series are high-performance, single-channel Weight Processors featuring
industrial Ethernet-based communication, Industrial Internet of Things (IIoT) compatibility,
remote diagnostics, and a user-friendly touch-screen interface. The HI 6200 is ideally suited
for OEMs and system integrators who build machinery where fast, stable weight data along
with low-cost of ownership are critical components to their successful design.
Ultra-compact at just 2 inches wide and 3 inches high, the HI 6200 series saves cabinet
space. This form factor allows for high-density panel design over traditional weighing
instrumentation, reducing machine cost and control cabinet footprint.
The HI 6200 is designed for a wide variety of process weighing applications such as:
Batching Blending
Filling and dispensing Check weighing
Force measurement Level by weight and weight rate monitoring
The 24-bit analog-to-digital converter is capable of sampling sensor (s) output up to 4,800
times per second and provides fast stable weight measurements to a control system at 100
times per second. These capabilities provide accurate weight measurement and control and
tolerate large “dead” loads or over sizing of load sensors.
The HI 6200 also features Hardy’s entire Process Toolbox™. The Hardy Process Toolbox is
a set of productivity tools that support industrial weighing functions. Each tool saves time,
increases accuracy, improves efficiency or reduces risk in process weighing applications,
including WAVERSAVER® to eliminate vibration, C2® electronic calibration and Integrated
Technician™ diagnostics.
DRAFT
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