Hardinge Talent 6/45 Manuel utilisateur
MAINTENANCE MANUAL
TALENT®6/45
TALENT 8/52
TALENT 8/66
TALENT 10/78
CNC LATHES
Equipped with a Fanuc 0i-T,
Fanuc 0i Mate-T,
or Siemens 810D Control
Revised: March 31, 2006
Manual No. M-448B Litho in U.S.A.
Part No. M B-0009500-0448 January, 2006
TP7086
- NOTICE -
Damage resulting from misuse, negligence, or accident is not covered by the
Hardinge Machine Warranty.
Information in this manual is subject to change without notice.
This manual covers the maintenance of Hardinge TALENT®CNC lathes
equipped with a Fanuc 0i-T, Fanuc 0i Mate-T, or Siemens 810D control.
In no event will Hardinge Inc. be responsible for indirect or consequential
damage resulting from the use or application of the information in this man-
ual.
Reproduction of this manual in whole or in part, without written permission
of Hardinge Inc., is prohibited.
CONVENTIONS USED IN THIS MANUAL
- WARNINGS -
Warnings must be followed carefully to avoid the possibility of personal in-
jury or damage to the machine, tooling, or workpiece.
- CAUTIONS -
Cautions must be followed carefully to avoid the possibility of damage to the
machine, tooling, or workpiece.
- NOTES -
Notes contain supplemental information.
Hardinge Inc.
One Hardinge Drive
P.O. Box 1507
Elmira, New York 14902-1507 U.S.A.
www.hardinge.com
© 2006, Hardinge Inc. M-448B
READ COMPLETE INSTRUCTIONS CAREFULLY
BEFORE OPERATING MACHINE OR BAR FEED SYSTEM
When this instruction book was printed, the information given was current. However, since we are
constantly improving the design of our machine tools and bar feed systems, it is possible that the
illustrations and descriptions may vary from the machine or bar feed system you received.
- WARNING -
Occupational Safety and Health Administration (OSHA) Hazard Communica-
tion Standard 1910.1200, effective May 25, 1986, and various state “employee
right-to-know laws” require that information regarding chemicals used with
this equipment be supplied to you. Refer to the applicable section of the Ma-
terial Safety Data Sheets supplied with your machine when handling, storing,
or disposing of chemicals.
Machine should only be used with a bar feed approved by Hardinge Inc.
HARDINGE SAFETY RECOMMENDATIONS
Your Hardinge machine is designed and built for maximum ease and safety of operation.
However, some previously accepted shop practices may not reflect current safety regulations and
procedures, and should be re-examined to insure compliance with the current safety and health
standards.
Hardinge Inc. recommends that all shop supervisors, maintenance personnel, and machine tool
operators be advised of the importance of safe maintenance, setup, and operation of Hardinge-built
equipment. Our recommendations are described below. READ THESE SAFETY
RECOMMENDATIONS BEFORE PROCEEDING ANY FURTHER.
READ THE APPROPRIATE MANUAL OR INSTRUCTIONS before attempting operation or
maintenance of the machine. Make certain that you understand all instructions.
DON’T ALLOW the operation or repair of equipment by untrained personnel.
CONSULT YOUR SUPERVISOR when in doubt as to the correct way to do a job.
WEAR SAFETY GLASSES AND PROPER FOOT PROTECTION at all times. When neces-
sary, wear respirator, helmet, gloves, and ear muffs or plugs.
DON’T OPERATE EQUIPMENT unless proper maintenance has been regularly performed
and the equipment is known to be in good working order.
WARNING or INSTRUCTION TAGS are mounted on the machine for your safety and infor-
mation. Do not remove them.
DON’T ALTER THE MACHINE to bypass any interlock, overload, disconnect, or other safety
device.
DON’T OPERATE EQUIPMENT if unusual or excessive heat, noise, smoke, or vibration oc-
curs. Report any excessive or unusual vibration, sounds, smoke, or heat as well as any dam-
aged parts.
REDUCE SPINDLE SPEED if vibration occurs. Bar stock straightness will have an effect on
vibration and balance of the spindle system.
M-448B i
NEVER OPERATE THE MACHINE SPINDLE without a work-holding device if the draw tube is
in the spindle.
TIGHTEN ALL DRAW TUBE SCREWS before beginning spindle operation.
MAKE CERTAIN that the equipment is properly grounded. Consult National Electric Code and
all local codes.
DISCONNECT MAIN ELECTRICAL POWER before attempting repair or maintenance.
ALLOW ONLY AUTHORIZED PERSONNEL to have access to enclosures containing electri-
cal equipment.
DON’T REACH into any control or power case area unless electrical power is OFF.
DON’T TOUCH ELECTRICAL EQUIPMENT when hands are wet or when standing on a wet
surface.
REPLACE BLOWN FUSES with fuses of the same size and type as originally furnished.
ASCERTAIN AND CORRECT the cause of a shutdown caused by overload heaters before
restarting the machine.
KEEP THE AREA AROUND THE MACHINE well lighted and dry.
KEEP CHEMICAL AND FLAMMABLE MATERIAL away from electrical or operating equip-
ment.
HAVE THE CORRECT TYPE OF FIRE EXTINGUISHER handy when machining combustible
material and keep chips clear of the work area.
DON’T USE a toxic or flammable substance as a solvent cleaner or coolant.
MAKE CERTAIN THAT PROPER GUARDING is in place and that all doors are closed and
secured.
TO REMOVE OR REPLACE the chuck closer it is necessary to remove the guard door at the
left end of the machine. Make certain that the guard door is in place before starting the ma-
chine.
DON’T OPEN GUARD DOORS while any machine component is in motion.
MAKE SURE chucks, closers, fixture plates, and all other spindle-mounted work-holding de-
vices are properly mounted and secured before starting the machine.
MAKE CERTAIN all tools are securely clamped in position before starting the machine.
REMOVE ANY LOOSE PARTS OR TOOLS left on machine or in the work area before oper-
ating the machine. Always check the machine and work area for loose tools and parts espe-
cially after work has been completed by maintenance personnel.
REMOVE CHUCK WRENCHES before starting the machine.
BEFORE PRESSING THE CYCLE START PUSH BUTTON, make certain that proper func-
tions are programmed and that all controls are set in the desired modes.
KNOW WHERE ALL stop push buttons are located in case of an emergency.
CHECK THE LUBRICATION OIL LEVEL and the status of the indicator lights before operat-
ing the machine.
ii M-448B
MAKE CERTAIN that all guards are in good condition and are functioning properly before op-
erating the machine.
INSPECT ALL SAFETY DEVICES AND GUARDS to make certain that they are in good con-
dition and are functioning properly before the cycle is started.
CHECK THE POSITION of the tool top plate before pressing the Cycle Start push button.
CHECK SETUP, TOOLING, AND SECURITY OF THE WORKPIECE if the machine has been
OFF for any length of time.
DRY CYCLE a new setup to check for programming errors.
MAKE CERTAIN that you are clear of any “pinch point” created by moving slides before start-
ing the machine.
DON’T OPERATE any equipment while any part of the body is in the proximity of a potentially
hazardous area.
DON’T REMOVE CHIPS with hands. Use a hook or similar device and make certain that all
machine movements have ceased.
BE CAREFUL of sharp edges when handling a newly machined workpiece.
DON’T REMOVE OR LOAD a workpiece while any part of the machine is in motion.
DON’T OPERATE ANY MACHINE while wearing rings, watches, jewelry, loose clothing, neck-
ties, or long hair not contained by a net or shop cap.
DON’T ADJUST tooling or coolant hoses while the machine is running.
DON’T LEAVE tools, workpieces or other loose items where they can come in contact with a
moving component of the machine.
DON’T CHECK finishes or dimensions of workpiece near running spindle or moving slides.
DON’T JOG SPINDLE in either direction when checking threads with a thread gage.
DON’T ATTEMPT to brake or slow the machine with hands or any makeshift device.
ANY ATTACHMENT, TOOL, OR MACHINE MODIFICATION not obtained from Hardinge Inc.
must be reviewed by a qualified safety engineer before installation.
USE CAUTION around exposed mechanisms and tooling especially when setting up. Be care-
ful of sharp edges on tools.
DON’T USE worn or defective hand tools. Use the proper size and type for the job being per-
formed.
USE ONLY a soft-faced hammer on tooling and fixtures.
DON’T USE worn or broken tooling on machine.
MAKE CERTAIN that all tool mounting surfaces are clean before mounting tools.
INSPECT ALL CHUCKING DEVICES daily to make certain that they are in good operating
condition. Replace any defective chuck before operating the machine.
USE MAXIMUM ALLOWABLE gripping pressure on the chuck. Consider weight, shape, and
balance of the workpiece.
M-448B iii
USE LIGHTER THAN NORMAL feedrates and depth of cut when machining a workpiece di-
ameter that is larger than the gripping diameter.
DON’T EXCEED the rated capacity of the machine.
DON’T LEAVE the machine unattended while it is operating.
DON’T CLEAN the machine with an air hose.
KEEP TOTE PANS a safe distance from the machine. Don’t overfill the tote pans.
DON’T LET STOCK project past the back end of the chuck closer or machine spindle without
being adequately covered and properly supported.
FOLLOW each bar feed manufacturer’s guidelines. For performance and safe application,
size and use feed tube bushings, pushers, and spindle liners according to bar feed informa-
tion.
MAKE CERTAIN that any bar feed mechanism is properly aligned with the spindle. If the bar
feed is a floor-mounted type, it must be securely bolted to the floor.
UNLESS OTHERWISE NOTED, all operating and maintenance procedures are to be per-
formed by one person. To avoid injury to yourself and others, be sure that all personnel are
clear of the machine when opening or closing the coolant guard door and any access covers.
FOR YOUR PROTECTION - WORK SAFELY
iv M-448B
Table of Contents
CHAPTER 1 - POWER-UP, POWER-DOWN, AND LOCK-OUT PROCEDURES
Machine Equipped with a Fanuc Control......................1-1
Power-Up Procedure .............................1-1
Reference Home Procedure ..........................1-2
Power-Down Procedure ............................1-3
Machine Equipped with a Siemens Control ....................1-4
Power-Up Procedure .............................1-4
Power-Down Procedure ............................1-4
Air and Electrical Lock-Out Procedures ......................1-5
Air Lock-Out Procedure ............................1-5
Electrical Lock-Out Procedure .........................1-5
Clearing an Emergency Stop ...........................1-6
Hour Run Meter .................................1-6
CHAPTER 2 - LUBRICATION
Introduction ...................................2-1
Importance of Lubrication ............................2-1
Recommended Grease..............................2-1
Lubrication Alarm ................................2-2
Grease Volume .................................2-2
Axis Lubrication .................................2-3
X and Z Axis Lubrication on TALENT®6/45 and 8/52 Lathes ..........2-3
X and Z Axis Lubrication on TALENT 8/66 and 10/78 Lathes ..........2-4
Tailstock Lubrication on TALENT 6/45 and 8/52 Lathes .............2-5
Tailstock Lubrication on TALENT 8/66 and 10/78 Lathes ............2-6
Live Tool Gear Lubrication ............................2-7
Lubrication Line Replacement ..........................2-8
Replacement Part Numbers ..........................2-8
Replacing a Lubrication Line .........................2-8
CHAPTER 3 - AIR SYSTEM
System Description ...............................3-1
Standard Configuration ............................3-1
Optional Configuration ............................3-1
Setting the Air Pressure .............................3-2
Maintenance ..................................3-2
Air Filter/Regulator ..............................3-2
Air Line Lubricator ..............................3-3
Approved Air System Oils ...........................3-3
M-448B v
CHAPTER 4 - COOLANT SYSTEM
Introduction ...................................4-1
System Description ...............................4-2
Water-Based Coolants ..............................4-2
Concentration ................................4-2
pH......................................4-3
Water Quality ................................4-3
Care and Maintenance ............................4-3
Checking the Coolant Level ...........................4-4
Chip Removal ..................................4-5
TALENT®6/45 and 8/52 Lathes ........................4-5
TALENT 8/66 and 10/78 Lathes ........................4-5
Cleaning the Coolant Tank ............................4-6
TALENT 6/45 and 8/52 Lathes ........................4-6
TALENT 8/66 and 10/78 Lathes ........................4-7
Replacing the Coolant Pump ...........................4-9
CHAPTER 5 - HYDRAULIC SYSTEM
Introduction ...................................5-1
Hydraulic Tank .................................5-2
Filling the Hydraulic Tank ...........................5-2
Approved Hydraulic System Oils ........................5-2
Draining and Filling the Hydraulic Tank.....................5-3
Adjusting the Hydraulic System Pressure .....................5-4
CHAPTER 6 - MISCELLANEOUS
Battery Maintenance ...............................6-1
Turret Controller Battery Replacement (Non-Live Tooling Machines Only).....6-1
CNC Control Battery Replacement (Fanuc Control Only) ............6-3
Control Configurations ...........................6-3
Fanuc 0i Mate-T Control ..........................6-3
Fanuc 0i-T Control.............................6-5
Turret Zero Reference ..............................6-6
Adjusting the Tailstock Bushing for Center.....................6-8
Cleaning the Power Case Heat Exchanger Air Filter ................6-9
Cleaning the Power Case Plenum Fan Air Filter ..................6-10
APPENDIX ONE - PREVENTIVE MAINTENANCE SCHEDULE
Cleaning the Machine ..............................A1-1
Maintenance Schedule ..............................A1-1
APPENDIX TWO - MACHINE PHOTOGRAPHS
vi M-448B
- NOTES -
M-448B vii
- NOTES -
viii M-448B
Ce manuel convient aux modèles suivants
3
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