Hardinge T-51 Manuel de service
INSTALLATION AND
EXTENDED STORAGE INSTRUCTIONS
T-42
T-51
T-65
Multi-Tasking CNC Lathes
ATTENTION
READ THE ENCLOSED INFORMATION BEFORE
REMOVING THE MACHINE FROM THE SKID.
Revised: July 25, 2012
Original Instructions
Manual No. M-507C Litho in U.S.A.
Part No. M C-0009500-0507 April, 2012
TI7878A
- NOTICE -
Damage resulting from misuse, negligence, or accident is not covered by the
Hardinge Machine Warranty.
Information in this manual is subject to change without notice.
This manual covers the installation and extended storage of Hardinge
T-42, T-51, and T-65 Multi-Tasking CNC lathes.
In no event will Hardinge Inc. be responsible for indirect or consequential
damage resulting from the use or application of the information in this man-
ual.
Reproduction of this manual in whole or in part, without written permission
of Hardinge Inc., is prohibited.
CONVENTIONS USED IN THESE INSTRUCTIONS
- WARNINGS -
Warnings must be followed carefully to avoid the possibility of personal injury or
damage to the machine, machine attachments, tooling, or workpiece.
- CAUTIONS -
Cautions must be followed carefully to avoid the possibility of damage to the ma-
chine, machine attachments, tooling, or workpiece.
- NOTES -
Notes contain supplemental information.
© 2012, Hardinge Inc. M-507C
Table of Contents
Offices ........................................... iii
Machine Description and Intended Use .......................... iv
Warnings .......................................... v
CHAPTER 1 - INSTALLATION
Machine Installation Requirements ............................ 1-1
Foundation Requirements............................... 1-1
Approximate Weight.................................. 1-1
Machine Dimensions ................................... 1-2
T-42 and T-42 Big-Bore Lathes ............................ 1-2
T-51 and T-65 Lathes ................................. 1-3
Setting the Machine ................................... 1-5
Securing the Machine to the Floor ............................ 1-6
Shipping Brackets .................................... 1-8
Shipping Bracket Locations .............................. 1-8
Removing the Pendant Shipping Bracket ....................... 1-9
Removing the Guard Door Shipping Bracket (T-51 and T-65 Lathes) ........1-9
Removing the Guard Support Brackets (T-51 and T-65 Lathes)...........1-10
Removing the Platform and Carriage Shipping Brackets ..............1-11
Installing the Interlock Switch on the Rear Access Door ................1-12
Power Case Platform .................................. 1-13
Mounting the Control Pendant in Operating Position ..................1-15
Cleaning the Machine .................................. 1-18
Air Connection...................................... 1-19
Connecting the Air Supply .............................. 1-19
Setting the Machine Air Pressure .......................... 1-19
Spindle Chiller Installation................................ 1-20
Coolant Tank Installation ................................ 1-24
Coolant Chiller Installation................................ 1-28
Installing the Chiller Unit Fuses ............................. 1-31
Coolant ......................................... 1-33
Water-Based Coolants................................ 1-33
Filling the Coolant Tank ............................... 1-33
Grounding the Machine ................................. 1-34
Supplemental Earth Ground ............................. 1-34
System Ground ................................... 1-35
Electrical Power Connection .............................. 1-35
Electrical Requirements ............................... 1-35
Line Configuration for European Machine Installation ................1-36
Connect the Electrical Supply ............................ 1-37
Electrical Phase ................................... 1-38
Checking the Electrical Phase .......................... 1-38
Changing the Electrical Phase .......................... 1-38
M-507C i
Hydraulic System .................................... 1-39
Hydraulic Tank Fluid Capacity ............................ 1-39
Filling the Hydraulic Tank .............................. 1-39
Foot Switch Installation ................................. 1-40
Option Interface Receptacles .............................. 1-41
Non-Metallic Materials Typically Found in Hardinge Machine Construction.......1-41
CHAPTER 2 - EXTENDED STORAGE
Battery Maintenance ................................... 2-1
Control Battery .................................... 2-1
Axis Drive Batteries .................................. 2-3
Lubrication ........................................ 2-5
Lubrication Procedure................................. 2-6
Apply Rust Inhibitor .................................... 2-8
Clean the Spindle(s) ................................... 2-8
Clean the Air Filter Bowls ................................ 2-11
Coolant System ..................................... 2-12
Clean the Coolant Filter ............................... 2-12
Clean the Coolant Tank ............................... 2-13
Clean the Main Spindle Coolant Catcher ...................... 2-20
Hydraulic System .................................... 2-21
Spindle Chiller ...................................... 2-23
Coolant Chiller...................................... 2-25
Removing the Machine Hold-Down Brackets ......................2-26
Shipping Restraints ................................... 2-27
Install the Shipping Tubes .............................. 2-27
Install the Shipping Brackets............................. 2-29
Electrical and Air Supplies................................ 2-33
Electrical Lockout .................................. 2-33
Air Lockout...................................... 2-33
DOCUMENT REVISION RECORD
ii M-507C
OFFICES
Global Headquarters
United States Hardinge Inc.
One Hardinge Drive
Elmira, NY 14902-1507 USA
Telephone: 607-734-2281
web site: www.hardinge.com
Hardinge Subsidiaries
England Bridgeport
Hardinge Machine Tools, Ltd.
Whiteacres
Cambridge Road
Whetstone
Leicester
LE8 6BD England
Telephone: +44 (0)116 2869900
web site: www.bpt.com
email: [email protected]
Germany Hardinge GmbH
Saalestrasse 20
47800 Krefeld
Germany
Telephone: (49) 2151 496490
China Hardinge Machine (Shanghai) Co. Ltd.
Hardinge China Limited
No.1388 East Kang Qiao Road
Pudong , Shanghai 201319
Telephone : 0086 21 38108686
web site: www.hardinge.com.cn
Taiwan Hardinge Taiwan Precision Machinery Ltd.
4 Tzu Chiang 3rd Road
Nan Tou City
540 Taiwan, R.O.C.
Telephone: 886-49-226-0536
Distributor
France Delta Machines
3 Rue du Docteur Charcot
F-91422 Morangis Cedex
France
Telephone: +33 (0)1 60 49 09 74
web site: www.delta-machines.fr
email: [email protected]
M-507C iii
MACHINE DESCRIPTION
AND INTENDED USE
Applicable Machines: T-42, T-51, and T-65 Lathes
These lathes are numerically controlled machine tools designed to shape cold metal by the appli-
cation of a cutting tool and rotating workpiece capable of performing two or more machining pro-
cesses (e.g. turning, facing, drilling, grooving and boring) at one set-up of a workpiece and
incorporating the following features:
•Select and change tools from a turret.
•Change the position of the turret relative to the spindle clamped workpiece.
•Select and apply spindle speeds and axis feeds.
•Control auxiliary services.
•Tailstock provides added support when machining long parts and reduces part deflec-
tion.
•Optional sub-spindle provides capability of back side tuning.
•Optional live tooling provide milling capabilities.
These lathes are designed to machine non-hazardous metals only.
Non-hazardous materials such as Tools Steels, Aluminum, and Brass may be machined.
DO NOT machine any flammable, explosive, toxic, or radioactive material.
DO NOT machine any material that produces a hazardous residue, dust, or gas.
DO NOT use any flammable, explosive, or toxic cutting fluids.
In all cases, if in doubt about the content of the material that you wish to machine, contact the mate-
rial supplier.
iv M-507C
WARNINGS
CHEMICAL WARNING:
Current laws and regulations require that information regarding chemicals used
with this equipment be supplied to you. Refer to the applicable section of the
Material Safety Data Sheets supplied with your machine when handling, storing, or
disposing of chemicals.
BAR FEED WARNING:
Machine should only be used with a bar feed approved by Hardinge Inc.
SPINDLE TOOLING WARNING:
Hardinge HQC (Quick-Change) collets MUST NOT be used in applications where
the spindle is rotating without a bar or workpiece in the collet.
Rotating the spindle without a bar or workpiece in the collet can result in the collet
head being expelled from the spindle.
Failure to comply with this warning can result in serious injury or death.
ENTRAPMENT WARNING:
DO NOT climb into the machine guard! You may become entrapped.
Due to the compact size of the Hardinge lathes and the provision of side access
doors to allow servicing of the machine, it is not necessary to climb into the
machine guard.
In the unlikely event that this warning is ignored and the main access door is
closed, the door will latch shut and cannot be opened from the inside. Another
person must release the door lock. Refer to the Operator's Manual (M-505) for
information on releasing the door lock.
MAIN COOLANT GUARD:
The guards provided with the machine are intended to minimize the risks of
workpiece ejection and not to eliminate them completely.
M-507C v
- NOTES -
vi M-507C
CHAPTER 1 - INSTALLATION
MACHINE INSTALLATION REQUIREMENTS
T-42, T-51, and T-65 lathes require a substantial foundation. Do not locate the machine near equip-
ment that causes vibration. Poor surface finishes or damage to the control may result from vibration
transmitted to the machine.
FOUNDATION REQUIREMENTS
Refer to Figure 1.1, 1.2, or 1.3 to locate the feet in the machine base. Use the dimensions to size the
machine footprint and locate the concrete pads.
The soil under the pads or floor for the machine must be compacted to a safe bearing capacity of 4
tons per square foot [0.38 MPa].
The pads must be level with each other within ±.13 inch [±3.3 mm] or the floor must be level within
±.13 inch in 5 feet [±3.3 mm in 1524 mm] and be constructed of 3000 psi [207 bars] concrete or better.
Avoid placing the machine over floor expansion joints.
RECOMMENDED 6 inch [152 mm] thick concrete floor as large as the machine footprint.
The machine footprint is the overall dimensions, length and width, of the
machine.
ACCEPTABLE Concrete pads 14 x 14 x 6 inches [356 x 356 x 152 mm] centered under
each of the machine feet.
MINIMUM 4 inch [102 mm] thick concrete floor as large as the machine footprint or
concrete pads 14 x 14 x 4 inches [356 x 356 x 102 mm] centered under
each of the machine feet.
APPROXIMATE WEIGHT
- NOTE -
The machine weight and shipping weight will vary, depending on the configuration
of the machine.
Machine Model Machine Weight
lb [Kg]
Shipping Weight
lb [Kg]
T-42 Lathe 12,600 [5,715] 13,200 [5,988]
T-51 and T-65 Lathes 17,900 [8,165] 18,800 [8,528]
Refer to the machine weight tag mounted on the power case door.
M-507C 1-1
MACHINE DIMENSIONS
T-42 AND T-42 BIG-BORE LATHES
1-2 M-507C
Figure 1.1 - Machine Dimensions and Support Feet Locations: T-42 Lathe
TI5696E
101.4
[2576]
21.9
[557]
30.0
[762]
43.5
[1106]
Provide Clearance for
Power Case Door Swing
Note: Dimensions are Inches [Millimeters]
Optional
Chip Conveyor
46.0
[1168]
25.9
[658]
98.0
[2488]
72.6
[1844]
80.0
[2031]
Adjustable Foot
Non-Adjustable Feet
13.7 [348]
Main Power Entrance
39.9
[1015]
Lift Slot
Lift Slot
1.4 [35]
Main Air Connection
(at bottom of platform)
29.4
[747]
24.0
[610]
Minimum Recommended Space to Allow
Power Case Platform to be Moved to Perform
Service at the Back of the Machine.
Ce manuel convient aux modèles suivants
2
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