Hankscraft Runxin HS Series Manuel utilisateur
Innovative Solutions for Your Water
HS / HL Valves & Systems
Service Manual
Hankscraft Runxin, LLC
300 Wengel Drive
Reedsburg, WI 53959
608.524.9465
hrh2o.co
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
2
Table of Contents
1. Introduction .................................................................................................................................................... 3
2. System Specifications Form for Record Keeping .............................................................................................. 4
3. Pre-Installation Checklist ............................................................................................................................. 5-6
4. System Installation .................................................................................................................................... 7-16
a. Product Di ensions, Rough-Ins, Unit Location, Plu bing & Mechanical Setup .................................. 7-8
b. Control Valve Installation, Syste Sizing Chart, Bypass Installation ................................................... 9-10
c. Plu bing Connections, Drain Line Installation ...................................................................................... 11
d. Brine Line Installation, Brine Tank Installation .................................................................................. 12-15
e. Syste Installation Chart ....................................................................................................................... 16
5. Valve Start-up Procedure ......................................................................................................................... 17-24
a. HS-STC / HL-STC Ti er Valve Start-Up Procedure ............................................................................ 17-18
b. HS-FTC / HL-FTC Filter Ti er Valve Start-Up Procedure ................................................................... 19-20
c. HS-SMM / HL-SMM Meter Valve Start-Up Procedure ...................................................................... 21-24
6. Sanitizing Procedure ..................................................................................................................................... 25
7. Water Flow iagrams............................................................................................................................... 26-28
8. Assembly rawing and Parts List ............................................................................................................. 29-44
a. HS-STC, HS-FTC, HS- SMM / HL-STC, HL-FTC, HL-SMM Valve Asse bly and Parts List ..................... 29-40
b. HS / HL Valve Body Asse bly and Parts List ..................................................................................... 41-42
c. HS-SMM / HL-SMM Meter Asse bly and Parts List .............................................................................. 43
d. Stainless Steel Bypass ............................................................................................................................. 44
9. Service Instructions .................................................................................................................................. 45-53
a. Replacing Brine Valve, Injectors, and Screen .................................................................................... 45-46
b. Replacing Ti er ................................................................................................................................. 46-47
c. Replacing Piston Asse bly ................................................................................................................ 48-49
d. Replacing Seals and Spacers .............................................................................................................. 49-50
e. Replacing Meter ................................................................................................................................ 51-52
f. Replacing Meter Cover and I peller ................................................................................................ 52-53
10. Troubleshooting ....................................................................................................................................... 54-55
a. Softener Syste s .................................................................................................................................... 54
b. Filter Syste s ......................................................................................................................................... 55
11. Hankscraft Runxin Warranty Statement .................................................................................................. 56-57
12. Contact Information...................................................................................................................................... 58
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
3
1. Introduction
Thank you for choosing a Hankscraft Runxin HS / HL Mechanical Valve. HS and HL control valves take
the ti eless design of industry standard piston valves and updates the to exceed odern
perfor ance de ands. Their durable, high-perfor ance construction has down-flow regeneration,
industry co patible pistons, injectors and seal/spacers, and an L bracket design for hassle-free
operation and aintenance.
These valves utilize high efficiency that lowers annual power use and can be configured with optional
24V otors and extended eters. HS and HL valves also feature a quick-connect drain with optional
offset, increasing flexibility for installs.
Hankscraft Runxin’s echanical control valves are anufactured using i proved aterials and process
and are put through a rigid, 100% quality inspection before they leave the factory. Our products will
give you peace of ind that will result in fewer warranty callbacks, provide a better product to your
custo ers, and put ore oney in your pocket.
HS / HL Valves Feature:
• I proved anufacturing and durability, lower power usage
• 24V otor and extended eter options
• Quick-connect drain with optional offset
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
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2. System Specifications Form for Record Keeping
Installer
Na e: _______________________________________________________________________________
Address: ___________________________________________________ City/State: _________________
Phone: ____________________________________________________ Install Date: ________________
Softener System Configuration
Tank Size: Dia. _______in. Height _______in. Resin Volu e: ________cu/ft.
Brine Tank Capacity: 85L 100L 130L
Media: ______________________________________________________________________________
Control Valve Serial Nu ber (label located on valve body front): ________________________________
Valve Style:
HS-FTC HS-STC HS-SMM HL-STC HL-SMM HL-SMM-24 HL-SMM-24-EXT
Day/Ti e of Regeneration: ______________________________________________________________
Drain Line Flow Control (DLFC): __________ gp Brine Line Flow Control (BLFC): __________ gp
Injector Size: ____________________________________ Salt Setting: __________________________
Meter Gallon Setting: _____________________________ gallons
Water Conditions and Quality
Total Hardness: _______ grains Iron (Fe): _______ pp Acid (pH): _______ TDS: _______ pp
Pressure of Inlet Water: _________ psi Other: ____________________________________________
Water Source: Well Water City Water Other: ________________________
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
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3. Pre-Installation Checklist
IMPORTANT NOTICE
Read through the instructions thoroughly and obtain all aterials and tools before proceeding with the
installation. Be sure to follow all applicable national, state, county, and local plu bing codes and
regulations.
All plu bing and electrical work should be perfor ed by an accredited professional to ensure all local,
state, and unicipal guidelines are et.
During cold weather it is reco ended that the installer war the valve to roo te perature before
operating.
Required Operating Conditions
Working Conditions
Working Pressure 25psi
～
120psi
Water Te perature 40 °F
～
100 °F
Working Environment
Environ ent Te perature 40 °F
～
100 °F
Relative Hu idity ≤95%
Power Source AC100
～
240V / 50
～
60Hz
CAUTION
Do not exceed 120 psi water pressure.
Do not exceed 40° C / 100° F water te perature.
Do not subject unit to freezing conditions.
Failure to use this product within the described conditions ay void the warranty.
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
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•All plu bing and electrical work should be perfor ed by an accredited professional to ensure all
local, state, and unicipal guidelines are et.
•An uninterrupted alternating current (A/C) supply is required. Please ake sure voltage supply is
co patible with unit before installation.
•Conditions of existing plu bing should not be clogged with li e or iron build-up. Replace piping
that has heavy li e and/or iron build-up. If there is an iron concern, install an iron filter unit
ahead of the water softener. Plu bing that has heavy li e and iron buildup inhibits the
operation of softening syste .
•When there is oderate to high turbidity, a filter should be installed on the inlet before the
water softening syste .
•If the water pressure exceeds 120psi, a pressure reducing valve ust be installed before the
water inlet. If the water pressure exceeds 80 psi, installing a pressure reducing valve before the
water inlet is highly reco ended. If the water pressure is under 25psi, a booster pu p ust
be installed before the water inlet.
•Ensure there is salt in the brine tank at all ti es when this valve is used for softening. The brine
tank should contain clean water and softening salt only, at least 99.5% pure. Do not use s all
grain salt.
•Always install a bypass valve.
•Replace ent parts for the valve should only be purchased through Hankscraft Runxin resellers.
•Regular interval onitoring of the water quality and work environ ent is reco ended to
insure proper operation of the valve and syste .
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
7
4. System Installation
Product imensions – HS / HL Control Valves
Length (max.) Width (max.) Height (max.) Regeneration Mode
7.5" 4" 7.5" Down-flow
Inlet Port Outlet Port rain Port Brine Port Base Riser Pipe
3/4" 3/4" 1/2" NPTF 3/8" 2.5"NPSM 1.05"
The
se
valve dimensions are for reference only.
Plumbing Rough-Ins – HS / HL Control Valves
Bypass
Tank
Center to
End of
Bypass
Inlet/
Outlet
Center
Inlet/
Outlet
Height
9x48 Tank
Inlet/
Outlet
Height
10x44 Tank
Inlet/
Outlet
Height
10x54 Tank
Inlet/
Outlet
Height
12x52 Tank
Inlet/
Outlet
Height
13x54 Tank
1" Metal Bypass 5-3/8" 2" 50" 46-5/8" 56-3/4" 54-7/8" 56-7/8"
3/4" Metal Bypass 5-1/4" 2" 50" 46-5/8" 56-3/4" 54-7/8" 56-7/8"
The
se
valve
dimensions are for reference only.
Unit Location
•Locate the filter or softener close to a clean working floor drain away fro direct sunlight and any
heat sources. This will ini ize consu er i pact in the event of alfunction.
•Ensure the unit is installed with enough space for operation and aintenance.
•The installation surface should be clean, level and stable for both the pressure tank and brine tank.
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
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Plumbing and Mechanical Setup
•Co plete all plu bing according to local, state, and federal plu bing codes.
oA 1/2" (13 ) ini u drain pipe should be used. However, if the backwash flow rates
exceed 7gp or the length exceeds 20 feet (6 ) then a 3/4" (19 ) drain pipe should
be used.
oThere ust be an air gap between the drain line and the drain to prevent siphoning of
conta inated water back into the resin tank.
•Use only Teflon tape on the drain fitting.
•Solder joints should be co pleted prior to connecting piping to the valve. Solder joints near the
drain ust be done before connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6"
(152 ) between the DLFC and solder joints when soldering pipes that are connected on the
DLFC. Failure to do this could cause interior da age to valve. The valve anufacturer is not
responsible for da age incurred during installation.
•When turning threaded pipe fittings onto plastic fitting, take precaution not to cross thread or over
tighten.
•Ensure the unit is installed with enough space for operation and aintenance.
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
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Control Valve Installation
1. Cut the 1" (25 ) distributor tube (1.05" O.D.) flush with the top of the tank. Take care to keep
foreign aterial out of ineral tank. If purchased as a co plete syste , the tube has already been
cut and installed.
2. Insert distributor tube with lower basket into the center of the
pressure tank.
3. Plug the riser pipe and fill the pressure tank with resin. If purchased as a
co plete syste fro Hankscraft Runxin the edia has been installed.
Media quantity is relative to desired capacity and tank size.
4. Lubricate the valve center hub O-ring with silicone lubricant only.
5. Install the upper basket with a twist and lock action to center hub of
the valve.
6. Lubricate, with silicone lubricant, and install the valve base O-ring around
the neck of the valve.
7. Place valve on tank with the distributor tube inserted down the iddle of
the upper basket. Twist the valve on to the tank to secure valve to the tank.
System Sizing Chart
Tank Size Injector Slow Rinse
@ 40 psi
Brine raw
@ 40 psi
¹
BLFC
²
LFC
9" #1 White .45 gp .28 gp .25 gp 2.0 gp
10" #1 White .45 gp .38 gp .5 gp 2.4 gp
12" #2 Blue .84 gp .56 gp 1.0 gp 3.5 gp
13" #2 Blue .84 gp .56 gp 1.0 gp 4.0 gp
14" #4 Green 1.0 gp .63 gp 1.0 gp 5.0 gp
16" #4 Green 1.0 gp .63 gp 1.0 gp 7.0 gp
Due to varying water conditions, tank sizes, and water pressures, use the above as guidelines only.
¹BLF (Brine Line Flow ontrol), refill rate for filling brine tank.
²DLF (Drain Line Flow ontrol), backwash and rapid rinse flow rates.
HS / HL Valves & Systems Service Manual
Hankscraft Runxin, LLC 300 Wengel rive 608.524.9465 hrh2o.com sales@hrh2o.com
10
Bypass Installation
Stainless Steel Bypass – 1606K/1606KB
1. Grease bypass O-rings and press onto valve.
2. Secure with clips.
Before running the valve for the first ti e,
flush out the water line and bypass:
3. Be sure the bypass is closed.
4. Turn the water source on at the inlet to the house.
5. Disconnect the bypass fro the valve.
6. Put a container under the bypass. Open the bypass to re ove any foreign aterial out of the
water lines.
7. Close the bypass.
8. Re-connect the bypass to the valve.
9. Open the bypass slowly, to avoid water ha ering.
10. Let water flow into the pressure tank. When water flow stops, slowly open a cold water tap
nearby and let water run until it runs clear and air is purged fro the unit. Then close tap.
11. Check for and repair any leaks.
12. Start-up procedures are shown on the following pages for each different valve type. Locate your
valve type and follow the start-up procedures listed.
Ce manuel convient aux modèles suivants
8
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