HALLER + ERNE BG02-EIP Manuel utilisateur
HALLER + ERNE GMBH
Manual BG02-EIP
Ethernet/IP Gateway for System 300/310
Document revision 1.3 –2008-06-04
for BG02-EIP firmware V1.4
Version history
I
Version history
V1.0
2008-04-08
HE
created
V1.1
2008-05-19
HE
Updated description for ControlLogix setup
V1.2
2008-05-21
HE
Added changes for firmware V1.3
V1.4
2008-06-04
HE
Added changes for firmware V1.4, added some diagnostic details, added
firmware update procedure, fixed some typos
Table of content
II
Table of content
1 Overview.......................................................................................................................................... 1
1.1 General information................................................................................................................ 1
1.2 Technical data.......................................................................................................................... 1
1.3 Mounting instructions............................................................................................................. 2
1.3.1 Inserting into the tightening system ............................................................................... 2
1.3.2 Connecting with the SMpdp/IMpdp module .................................................................. 2
1.4 Interfaces................................................................................................................................. 2
1.4.1 X1 IMpdp/SMpdp ............................................................................................................ 2
1.4.2 X2 Ethernet...................................................................................................................... 3
1.4.3 Diagnostic LED’s A/B........................................................................................................ 3
2 Configuration................................................................................................................................... 3
2.1 BG02-EIP configuration ........................................................................................................... 3
2.1.1 BG02-EIP factory defaults................................................................................................ 3
2.1.2 Changing settings ............................................................................................................ 4
2.1.3 Web browser access........................................................................................................ 5
2.2 Configuring the tightening system .......................................................................................... 5
2.3 Ethernet/IP Scanner Configuration ......................................................................................... 6
2.3.1 Configuration with Hilscher Sycon.NET........................................................................... 6
2.3.2 Configuration with ControlLogix ..................................................................................... 9
3 EtherNet/IP adapter functionality................................................................................................. 10
3.1 Message Server ..................................................................................................................... 10
3.2 Process Data Mapping........................................................................................................... 10
3.2.1 Input data (PLC BG02 KE)..................................................................................... 11
3.2.2 Output data (KE BG02 PLC).................................................................................. 11
3.3 Behaviour on errors............................................................................................................... 13
3.3.1 Ethernet/IP errors ......................................................................................................... 13
3.3.2 Profibus errors............................................................................................................... 13
4 Reference ...................................................................................................................................... 14
4.1 Operation details and timing................................................................................................. 14
4.2 EtherNet/IP CIP Object Classes ............................................................................................. 15
4.2.1 Identity Object Class (Class code 0x01)......................................................................... 15
4.2.2 Message Router Object Class (Class code 0x02) ........................................................... 16
4.2.3 Assembly Object Class (Class code 0x04) ...................................................................... 16
4.2.4 Connection Manager Object Class (Class code 0x06).................................................... 16
4.2.5 TCP/IP Object Class (Class code 0xF5) ........................................................................... 16
4.2.6 Ethernet Link Object Class (Class code 0xF6) ................................................................ 16
4.3 Firmware update ................................................................................................................... 16
Overview
1
1Overview
1.1 General information
The BG02-EIP module provides EtherNet/IP connectivity for the System 300/310 tightening
controllers. It acts as a gateway between the EtherNet/IP master (scanner) and a Profibus Interface
card plugged into the System 300/310. The following picture shows the general system structure:
PLC
SE/KE
EtherNet/IP
SMpdp BG02
1.2 Technical data
Ethernet-Interface
Ethernet
Ethernet 802.3 10/100MBit interface, automatic 10/100MBit detection
EtherNet/IP
EtherNet/IP adapter device
Minimal I/O update rate 20ms
IMpdp/SMpdp-Interface for SE/KE tightening system
IMpdp/SMpdp
Compatible to System 300/310 SMpdp and CS351 IMpdp
Automatic detetion of KE/SE’s PLC-Configuration data mapping
Up to 240 bytes I/O
Electrical characteristics
Power supply
24VDC, provided by SE/KE over internal slot connector
Power req.
ca. 2W
Environment
Temperatur
Allowed ambient temperature in operation 0°C bis 55°C
Allowed ambient temperature for storage -20°C bis +70°C
Humidity
Allowed humidity 20%-70%
Mechanical
Dimensions
(W*H*D)
24 * 81 * 207 mm3
Connectors
DSUB9 female for IMpdp/SMpdp connection (by cable)
RJ45 for Ethernet
Overview
2
1.3 Mounting instructions
1.3.1 Inserting into the tightening system
The module is inserted into any free interface slot of the system component KE3xx or SE3xx. The
module only uses the internal system connection for power supply, there are no other internal
connections and therefore no special configuration in BS300 required.
Before inserting the interface module, the BT300 card rack must have been voltage-
free for at least 3 min.
Please take care that the interface module is completely inserted. The front knurled bolts must be
tightened and fastened securely. Please take care that the front blind fits closely to BT300.
The module's power supply ensues directly via the control unit. Only the data interface is accessable
from the exterior.
1.3.2 Connecting with the SMpdp/IMpdp module
Use the supplied cable to connect the BG02-EIP to the SMpdp module. If the cable is too short, us a
standard Profibus-type cable to connect BG02-EIP X1 with SMpdp.
1.4 Interfaces
The following picture shows the available front panel interface connectors:
X2
A B
X1
BG02-EIP
1.4.1 X1 IMpdp/SMpdp
Connector X1 is a 9-pin DSUB type socket (female). The pinout is as follows:
X2 (male)
Pin
Signal
io
Beschreibung/Funktion
1
-
-
Not connected
2
-
-
Not connected
3
TxRx+
io
RS485 positive signal line
4
-
-
Not connected
5
GND
-
Reference ground for pins 3 and 8
6
VP
o
+5V terminator supply
7
-
-
Not connected
8
TxRx-
io
RS485 negative signal line
9
-
-
Not connected
Configuration
3
1.4.2 X2 Ethernet
Connector X2 is a standard RJ45 Ethernet plug. Only one LED is available for indicating traffic (green
LED).
The connectors pinout is according to the 100Base-TX standard.
1.4.3 Diagnostic LED’s A/B
There are two LED’s for visual indication of the operation mode of the BG02_EIP interface card:
-LED A: Ethernet/IP connectivity: This LED indicates the operating state of the Ethernet/IP
interface. The following states are shown:
oGreen blinking: Ethernet/IP master connected and data exchange running
oGreen/Red blinking: Ethernet/IP master connected, but data exchange not active.
Either the master is not yet configured or it is not configured correctly (wrong
assembly instance or attribute size defined for data exchange).
oRed blinking: no Ethernet/IP master connected.
-LED B: SMpdp/IMpdp connectivity: This LED indicates the operating state of the SMpdp
interface:
oGreen blinking: Everything ok, data exchange running
oGreen/Red blinking: SMpdp physical connection detected, but no data exchange
running. This indicates a problem with the SMpdp configuration.
oRed blinking: no communication with the SMpdp module possible. Check cable and
station address setting inside the BS300 software (station address of SMpdp must be
set to 3).
After switching on the power supply, the LED’s will do a “lamp test” after a approx 4-5 seconds
bootup delay. For a duration of 2 seconds both LED’s should then run off – red –green –orange
cycles.
2Configuration
2.1 BG02-EIP configuration
2.1.1 BG02-EIP factory defaults
By default, the BG02-EIP is shipped with the Network configuration set to use DHCP for dynamic
address assignment (according to the ODVA recommendation for Ethernet/IP adapters). If no DHCP
server is found, a link local address from the 169.254.x.y network is used.
Configuration
4
2.1.2 Changing settings
To modify network settings, use the supplied “ChipTool” software. The software can be installed by
running CHIPTOOL_INSTALL_V5.10.0.1.EXE.
After the software is installed, it can be started from the start menu entry “@ChipTool”. The
software immediately starts to scan the network for available BG02’s and shows each BG02 found in
a list (see the following screenshot):
Note that the serial number as well as the current network settings are shown. To change network
settings right click on the line where the BG02 is show and select IP configuration:
This will show the following dialog, where you can edit the network settings:
After everything is set up, press the “Config” button to transmit changed settings to the BG02.
Configuration
5
2.1.3 Web browser access
Additionally (if the IP-address of the BG02 is known) you can use a standard web browser to access
the BG02-EIP web server (use http://ip-address-of-BG02/ to access the default page). After clicking
the link “Chip configuration” a page showing the systems configuration (version and serial number
information as well as IP configuration):
2.2 Configuring the tightening system
In general, the tightening system requires a profibus slave card (SMpdp) to communicate with the
BG02-EIP. So the configuration of the tightening system is actually configuring the SMpdp card
correctly:
-Configure the SMpdp card hardware
-Configure PLC mapping table
-(optional) configure Profibus data output, profibus ID-Code and ID-Code device
The tightening system is configured by using the BS300 software. To setup the SMpdp hardware go
to System Tightening channel configuration (for a SMpdp inside a SE) or System KE
configuration (for a SMpdp inside a KE). Then make sure to setup the SMpdp as follows:
Configuration
6
Then continue to configure the PLC mapping table and Profibus data input/output as needed. The
BG02 does not require any other settings inside the SE/KE.
2.3 Ethernet/IP Scanner Configuration
2.3.1 Configuration with Hilscher Sycon.NET
The following screenshots show how to setup a CIFx50-board to communicate with the BG02.
Start by adding the master (scanner) and slave (BG02-EIP adapter) devices. Note that the BG02 must
be added as “ENIP generic adapter):
Then configure the master by double-clicking the CIFx 50 icon. Note that the slaves IP address is
configured in the scan list of the master, therefore entering the IP address of the slave is done in the
masters settings (!). Start by assigning a physical device to the driver (place a checkmark in the line
“CIFX 50”):
Important: The station address
must be set to 3
Setup as required by your
application
Configuration
7
Now click the “Scanner Network settings” inside the ”Configuration” folder to setup the scanner:
If everything is set up, go on to the “Scanlist” settings. This is where you can setup which IP addresses
the scanner should actually scan (i. e. the IP addresses). You should modify the IP address so it
matches the actual IP address of the BG02:
Press OK to finish the masters configuration, then double-click the “generic adapter” icon to
configure the BG02-EIP settings. First set the keying parameters (you may also change the name in
the “General” config):
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