Hach ORBISPHERE 3650 Atex Manuel rapide

DOC024.98.93004

ORBISPHERE Model

3650 ATEX

12/2019, Edition 5

Basic User Manual

Allgemeines Benutzerhandbuch

Manuale di base per l'utente

Manuel d'utilisation de base

Manual básico do utilizador

Basisgebruikershandleiding

Начальное руководство пользователя

Table of Contents

English..............................................................................................................................3

Deutsch.......................................................................................................................... 23

Italiano............................................................................................................................ 45

Français......................................................................................................................... 67

Português...................................................................................................................... 89

Nederlands................................................................................................................. 111

Русский........................................................................................................................133

Table of Contents

1 Table of contents on page 3

2 Specifications on page 3

3 Expanded manual version on page 4

4 General information on page 4

5 Installation on page 7

6 User interface on page 12

7 Options setup on page 17

8 Calibration on page 19

9 Maintenance on page 21

10 Troubleshooting on page 21

Section 1 Table of contents

Specifications on page 3 Options setup on page 17

General information on page 4 Calibration on page 19

Installation on page 7 Maintenance on page 21

User interface on page 12 Troubleshooting on page 21

Section 2 Specifications

Specifications are subject to change without notice.

2.1 3650EX Instrument

Specification Details

Power supply Model 32960 non-rechargeable lithium battery

Power autonomy 60 hours continuous use

Signal drift < 0.5% of reading between service

Serial output (RS232) Baud rate: 9600; Stop Bits: 1; Start Bits: 0; Parity: None;

Temperature compensation range -5 to 60°C

Instrument operating limits 0 to 45°C

Dimensions (H x W x D) 150 mm x 115 mm x 220 mm

Weight 2.4 kg

Enclosure protection IP 65/NEMA 4

EMC standards EN 61326

EXPROOF standards EN 60079-0; EN 60079-11

LCIE 03 ATEX 6003 X II 1 G, EX ia IIC T4 Ga

ISO certification ISO9001/EN29001

2.2 29122 Interface box

Specification Details

Power supply 120 VAC 50/60 Hz (Model 29122.A)

230 VAC 50/60 Hz (Model 29122.B)

Power consumption 11 VA (Model 29122.A)

7 VA (Model 29122.B)

English 3

Specification Details

Fuse Max current 250 mA (Model 29122.A)

Max current 100 mA (Model 29122.B)

Instrument operating limits 0 to 45°C

Dimensions (H x W x D) 70 mm x 140 mm x 190 mm

Weight 0.65 kg

Enclosure protection IP 20

Enclosure materials ABS FR (V0)

EMC Directive EN 61326-1

LVD Directive EN 61010-1

2.3 Analyzer gas and display options

Instrument model Gas measured Display units Maximum display resolution

3650EX/111 Oxygen ppm/ppb (liquid) 1 ppb

3650EX/112 Oxygen %/ppm (gaseous) 1 ppm

3650EX/113 Oxygen ppm (liquid) 0.001 ppm

% (gaseous) 0.001%

3650EX/114 Oxygen kPa/Pa (gaseous) 1 Pa

3650EX/115 Oxygen bar/mbar (gaseous) 1 mbar

3650EX/211 Hydrogen ppm/ppb (liquid) 0.01 ppb

3650EX/212 Hydrogen %/ppm (gaseous) 0.01 ppm

Section 3 Expanded manual version

For additional information, refer to the expanded version of this manual, which is available on the

manufacturer's website.

Section 4 General information

In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential

damages resulting from any defect or omission in this manual. The manufacturer reserves the right to

make changes in this manual and the products it describes at any time, without notice or obligation.

Revised editions are found on the manufacturer’s website.

4.1 Safety information

N O T I C E

The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,

without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent

permitted under applicable law. The user is solely responsible to identify critical application risks and install

appropriate mechanisms to protect processes during a possible equipment malfunction.

Please read this entire manual before unpacking, setting up or operating this equipment. Pay

attention to all danger and caution statements. Failure to do so could result in serious injury to the

operator or damage to the equipment.

Make sure that the protection provided by this equipment is not impaired. Do not use or install this

equipment in any manner other than that specified in this manual.

4 English

4.2 Use of hazard information

D A N G E R

Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious

injury.

CAUTION

Indicates a potentially hazardous situation that may result in minor or moderate injury.

N O T I C E

Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special

emphasis.

4.3 Interface box (model 29122)

WARNING

Explosion hazard. Only use the Interface Box 29122 in the safe area and never in the explosive area.

WARNING

The interface box should only be connected to an earthed power supply socket.

WARNING

In accordance with safety standards, it must be possible to disconnect the external power supply of the interface

box in its immediate vicinity.

WARNING

Any maintenance of the interface box should be performed exclusively by personnel specialized and authorized to

work on electrical equipment, in accordance with relevant local regulations.

WARNING

Disconnect the interface box from the power supply before carrying out any maintenance (including changing

fuses).

WARNING

Electrical danger and fire hazard. Only use the supplied power cable. Only qualified experts may perform the

tasks detailed in the installation section of this manual, while adhering to all locally valid safety regulations.

WARNING

Removable power cables must not be replaced with inadequately dimensioned power cables.

4.4 Precautionary labels

Read all labels and tags attached to the instrument. Personal injury or damage to the instrument

could occur if not observed. A symbol on the instrument is referenced in the manual with a

precautionary statement.

This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential

injury. If on the instrument, refer to the instruction manual for operation or safety information.

This symbol indicates that a risk of electrical shock and/or electrocution exists.

English 5

This symbol indicates the presence of devices sensitive to Electro-static Discharge (ESD) and

indicates that care must be taken to prevent damage with the equipment.

This symbol, when noted on a product, indicates the instrument is connected to alternate current.

Electrical equipment marked with this symbol may not be disposed of in European domestic or

public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no

charge to the user.

Products marked with this symbol indicates that the product contains toxic or hazardous substances

or elements. The number inside the symbol indicates the environmental protection use period in

years.

Products marked with this symbol indicates that the product must only be used in the safe area and

never in the explosive area.

4.5 Intrinsically safe conformity

Orbisphere series 3650Ex analyzers for gas measurement have been certified as Intrinsically Safe

by:

• LCIE (Laboratoire Central des Industries Electriques), 33 av. Division Leclerc, Fontenay aux

Roses 92260, France.

Note: LCIE is a notified body number 0081 in accordance with the European ATEX Directive.

LCIE certifies that the electrical apparatus has been found to comply with the essential Health and

Safety Requirements: EN 60079-0, EN 60079-11.

These instruments are certified II 1G EX ia IIC T4 Ga under EU type Examination Certificate

number LCIE 03 ATEX 6003 X

Table 1 ATEX Certification

Category Explanation

II 1 G ATEX marking: Surface apparatus with permanent explosive gas presence.

Ex Explosion-proof apparatus built to the universal standards below:

ia Type of protection: The highest category, based on a safety factor of 1.5 on two faults. No

combination of two faults in the 3650Ex can produce a spark, or heating, causing ignition of an

explosive atmosphere.

IIC Gas group: Corresponds to the most flammable gases, including hydrogen.

T4 Temperature category: Maximum surface temperature of 135º C.

Ga Equipment protection level.

4.5.1 Specific conditions of use

Use only non-rechargeable cell of type LS 26500 SAFT. Cell replacement is allowed in explosive

area.

The use of the external power supply input is not allowed in hazardous area. External link shall be

equipped with protection for voltage limitation when used in the non- hazardous area.

6 English

The equipment enclosure contains more than 15% aluminum. It must be mounted in such a manner

as to eliminate any risk of sparks caused by friction or impact.

The user shall implement any the necessary actions to avoid any electrostatic discharges hazards on

accessible metallic and non-metallic parts of the enclosure.

4.5.2 Send the Orbisphere 3650EX for repair

Important information

There are special regulations for the transport of the Orbisphere 3650EX portable oxygen instrument.

The instrument contains a special lithium battery, which based on current transport regulations by

ADR, IMDG or IATA1 is classified as a dangerous good for all types of transport and is subject to

special dangerous goods regulations.

To send the instrument for repair or maintenance, make sure to remove the lithium battery from

the device. Do not send the battery. To remove the battery, refer to Batteries on page 10.

Remove the battery to prevent dangerous goods violations within the transport chain.

Section 5 Installation

WARNING

Electrical danger and fire hazard. Only use the supplied power cable. Only qualified experts may perform the

tasks detailed in the installation section of this manual, while adhering to all locally valid safety regulations.

WARNING

This instrument is powered by a special non-rechargeable Exproof lithium battery (model 32960).

WARNING

The battery may be installed or changed in the hazardous area.

WARNING

Do not short circuit the battery.

WARNING

The instrument can be connected to a PC via the Interface Box (model 29122) only in a safe area.

1ADR is the European Agreement concerning the International Carriage of Dangerous Goods by

Road. IMDG is the International Maritime Dangerous Goods Code. IATA is the International Air

Transport Association.

English 7

Figure 1 3650Ex Portable analyzer

1 Flow chamber 3 RS232 port 5 Barometric pressure sensor

relief valve

2 EC sensor 4 Battery cap

The series 3650Ex Intrinsically Safe Portable Analyzer is a self-contained instrument configured to

make oxygen or hydrogen gas concentration measurements with Electrochemical (EC) Sensors in a

hazardous area, in either liquid or gaseous samples.

The instrument is a portable unit and should be located convenient to the sample being analyzed.

5.1 Sensor installation

The electrochemical (EC) sensor connects to the instrument base through a 10-pin LEMO connector.

A locking nut holds the sensor in place. Generally, the sensor is shipped already installed in the

instrument. If this is not the case, for full installation instructions, please refer to the Sensor Manual

provided with your instrument.

Connection Sensor Signal LEMO-10 Pin

Guard ring electrode Pin 1

Not used Pin 2

Temperature measurement Pin 3

Counter electrode Pin 4

Not used Pin 5

Temperature measurement Pin 6

Not used Pin 7

Not used Pin 8

Working electrode Pin 9

Not used Pin 10

8 English

5.2 Flow chamber installation

Figure 2 3650Ex (rear view) with 32007E flow chamber

1 Inlet 5 Battery cap 9 Retractable carrying handle

2 Barometric pressure sensor

relief valve switch

6 Outlet 10 Sensor collar

3 Sensor 7 Guide pins 11 Sensor locking nut

4 RS-232 socket and cap 8 Reducing ring

The model 32007E flow chamber draws the liquid or gaseous sample past the EC sensor. It attaches

to the sensor with a threaded collar and is then sealed to the sensor with two O-rings.

The flow chamber centrally located inlet and eccentrically located outlet use either ¼-inch or 6-mm

diameter transparent plastic tubing. Connect by compression fittings to the sample source and to the

drain, respectively.

You may also have received a model 32051 sample tube adapter to attach the flow chamber inlet

tubing to the sampling point.

5.3 Sample tube adapter (optional)

A model 32051A sample tube adapter can be attached to the flow chamber's inlet tubing. This

adapter, in turn, attaches to 6 mm or ¼ inch stainless steel or flexible tubing using rubber gasket

model 32813 (or, for 8 mm tubing, rubber gasket model 32814).

The tightening ring provides a compression fitting to the sample tube.

Figure 3 Sample tube adapter

1 Inlet tubing 3 Check valve 5 Tightening ring

2 Cover 4 Rubber gasket (2 included)

English 9

5.4 WinLog97 PC program installation

Install the WinLog97 program onto the PC by inserting the accompanying CD into your PC and

running the SetUp program. Simply follow the on-screen instructions. When finished, a new Windows

Program Group labeled Orbisphere is created containing the software and help files.

5.5 Connections

5.5.1 Batteries

The instrument is designed to work on battery power.

WARNING

Only the model 32960 non-rechargeable Exproof lithium battery can be used with this instrument.

Install the Exproof lithium battery by first unscrewing the instrument's battery cap located on the right

side of the instrument (see Figure 1 on page 21) with a coin or flat screwdriver. Then insert the

battery pack lengthwise, positive end first, and replace the cap.

The power autonomy of the instrument is about 60 hours with a new battery. If battery power should

drop, a LO BAT warning appears in the instrument LCD's top-left corner.

5.5.2 3650Ex Instrument - PC connection

WARNING

Explosion hazard. Only use the Interface Box 29122 in the safe area and never in the explosive area.

The interface box operates from 115 VAC or 230 VAC power. Make sure that the power is correct

before connecting to a power supply. A green power LED is illuminated when the box is plugged into

the power source.

Figure 4 Instrument to PC connection

1 Model 3650EX instrument 3 Model 29122 interface box 5 Model 32538 cable

2 RS-232 LEMO-6 4 Model 32511 cable

The model 29122 interface box must be used to connect the 3650EX instrument to a personal

computer (PC) as illustrated in Figure 4. This unit converts TTL digital signals from the instrument to

RS-232 compatible signals.

WARNING

This connection should be made exclusively within the safe area.

Two cables are supplied with the model 29122 interface box:

10 English

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