Guntamatic Biocom Manuel utilisateur

UKDistributor

TrecoLtd

PyramidHouse

TivertonBusinessPark

Tiverton,Devon,EX166TG

www.treco.co.uk

[email protected][email protected]

08451309012/01884250970

BIOCOM Operating Instructions

Information on this documentation BS-B-00-00-00-01-BAEN

Please read through this documentation carefully.

It is intended as a reference document and contains important

information on the design, safety, operation, maintenance and

care of your heating system.

We are always looking to improve our products and

documentation. Any ideas and suggestions you may have will

be gratefully received.

GUNTAMATIC Heiztechnik GmbH

a Georg Fischer Group Company

Bruck 7

A-4722 PEUERBACH

Tel: 0043 (0) 7276 / 2441-0

Fax: 0043 (0) 7276 / 3031

E-mail: info@guntamatic.com

It is important that you pay particular

attention to the safety issues highlighted in

the text by these symbols.

The entire contents of this document are the property of

GUNTAMATIC and therefore protected by copyright.

Reproduction of any kind, communication to third parties by

any means or use for purposes other than those intended

without the written consent of the owner is prohibited.

Subject to printing errors and technical amendments.

BIOCOM Operating Instructions

Installation instructions BC-C-00-00-00-01-BAEN Page

1 Introduction..........................................................5

1.1 Brief description 5

1.2 Type approval 5

1.3 Further information 5

2 Important notes....................................................6

2.1 Intended use 6

2.2 Operating the heating system 6

2.3 Guarantee and liability 6

2.4 Safety instructions 7

3 System components..........................................11

3.1 Cutaway diagram of BIOCOM 11

4 Safety systems...................................................12

5 Description of control panel .............................13

6 Overview of menu and levels............................14

6.1 Information level 15

6.2 House level 16

6.3 User level 16

6.3.1 Heating Circuit menu 17

6.3.2 Hot Water menu 17

6.3.3 Heating Circuit menu 18

6.3.4 Boiler Cascade menu 18

6.3.5 User menu 19

6.3.6 Detail View menu 19

6.3.7 Date/Time menu 19

6.4 Service level 20

6.4.1 Service menu Reset Data 20

6.4.2 Service menu Error List 20

6.4.3 Service menu Begin Service 21

6.4.4 Service menu Heating Circuit/Screed Drying Prog. Parameters 23

6.4.5 Service menu Hot Water Parameters 23

6.4.6 Service menu HP0 Parameters 24

6.4.7 Service menu District Heating Pipe Parameters ZUP 25

6.4.8 Service menu District Heating Pipe Parameters PUP 25

6.4.9 Service menu District Heating Pipe Parameters LAP 25

6.4.10 Service menu System Settings 26

7 User settings ......................................................27

7.1 Activating a heating programme 27

7.2 Deactivating a heating programme 28

7.3 Setting a timer programme 29

7.3.1 Programming en bloc 29

7.4 Changing the heating characteristic 30

7.5 Changing the hot water temperature setting 31

7.6 Analogue room stat 32

7.7 Digital room controller 32

BIOCOM Operating Instructions

Contents Page

8 Operating the heating system ..........................33

8.1 Starting up/Shutting down the system 33

8.2 Heating system checks 33

8.3 Fuel quality 34

8.4 Fuels 35

8.4.1 Pellets 35

8.5 Fuel storage 35

8.6 Filling/refilling the fuel store 36

8.7 Combustion air setting 37

8.8 Emptying the ash 38

9 Cleaning/care .....................................................39

9.1 Cleaning the fuel store 39

9.2 Interim cleaning 40

9.3 Complete cleaning 41

9.4 Cleaning at end of heating season 41

10 Rectifying faults.................................................42

11 Information messages/Fault codes..................43

12 Replacing fuses .................................................45

13 Log book.............................................................46

13.1 Weekly visual inspection 47

13.2 Monthly checks 47

13.3 Servicing 47

BIOCOM Operating Instructions

1 Introduction BS-01-00-00-00-01-BAEN

You have made an excellent choice with the purchase of your

GUNTAMATIC boiler.

It is a product of many years’experience in boiler-making and

it is our sincere wish that your heating system provides you

with many years of satisfaction.

These instructions are intended as a guide to operation and

maintenance. Even the best boiler cannot operate effectively

without proper care and maintenance, so please read through

these instructions carefully and have your appliance

commissioned by an engineer authorised by GUNTAMATIC.

Most importantly, you should follow the safety instructions in

Section 2.

1.1 Brief description BC-01-01-00-00-01-BAEN

The BIOCOM is a modern biomass boiler available with power

outputs of 30, 40, 50, 75 or 100 kW. The fuel is fed to the

boiler from a fuel storeroom by a vacuum extraction system.

1.2 Type approval BS-01-02-00-00-01-BAEN

The boiler is designed as a Class 3 appliance as defined by

the draft standard ÖNORM EN 303-5 (CEN/TC7/WG 1 –Doc.

N 36-D) of 15/12/1996 and the agreement of the [Austrian]

Federal States according to Art. 15a BVG, in accordance with

the Austrian fire safety regulations, safety systems, CE and on

safety measures for small combustion heating systems and

the combustion heating system approval regulations (LGBl.

33/1992) of the Federal State of Steiermark. The original type

approval certificates are available for inspection at the

manufacturer's offices.

1.3 Further information BS-01-03-00-00-01-BAEN

The documentation consists of the following documents:

Planning Document

Installation instructions

Operating instructions

If you have any questions, please consult our Customer

Support.

BIOCOM Operating Instructions

2 Important notes BS-02-00-00-00-01-BAEN

Your boiler has been designed and produced in accordance

with the latest technical advances and all applicable safety

regulations. Nevertheless incorrect operation, the use of

unapproved fuels or the failure to carry out necessary

maintenance and repairs can result in personal injury or

damage to property. You will avoid dangerous situations by

only using the boiler for the purpose for which it was designed

and by operating, cleaning and maintaining it correctly. Only

start up the heating system when it is in perfectly safe working

order.

2.1 Intended use BS-02-01-00-00-01-BAEN

The boiler is designed for heating central heating water and

for use as a central heating boiler.

2.2 Operating the heating system BS-02-02-00-00-01-BAEN

The heating system may only be operated and cleaned by

demonstrably trained persons (as per check-list). Children,

unauthorised persons or persons with a mental impairment

may only enter the boiler room under the supervision of an

authorised person. When unsupervised, the boiler room/fuel

store must be locked and the key kept in a place where it is

inaccessible to such persons.

2.3 Guarantee and liability BS-02-03-00-00-01-BAEN

Guarantee and liability claims for personal injury and/or

property damage are inadmissible if they are attributable to

one or more of the following causes:

use of the boiler for purposes other than that intended

failure to follow the instructions, guidance and safety

precautions given in the documentation

incorrect commissioning, operation, maintenance or

repair of the boiler

operation of the boiler when safety systems are

inoperative

unauthorised modifications

Caution:

Do not use the boiler to burn rubbish!

Burning rubbish will cause extensive

corrosion and consequently to a

substantial reduction in the service life of

the boiler.

Caution: Even if the opposite is requested, servicing

and repair work may only be carried out by

authorised specialists.

BIOCOM Operating Instructions

2.4 Safety instructions BS-02-04-00-00-01-BAEN

To prevent accidents, small children should not be allowed

into the boiler room or the fuel storeroom. Please follow the

safety instructions below. By doing so, you will protect yourself

and prevent damage to your heating system.

Power switch BS-02-04-00-01-01-BAEN

Mains plug BS-02-04-00-02-01-BAEN

Repair work BS-02-04-00-03-01-BAEN

In an emergency: In the event of electric shock, disconnect

the power supply immediately.

Administer first aid. Call the duty doctor.

Fault rectification BS-02-04-00-04-01-BAEN

Unauthorised modifications BS-02-04-00-05-01-BAEN

Note: The power switch must remain switched on at

all times and may only be switched off when

the system is not in operation.

Danger: Risk of fatal injury from electric shock.

The mains power supply is brought to the

boiler via the plug marked Mains. That plug

and other components of the system remain

live even when the Power switch on the

control panel is switched off.

Danger: Repair work may only be carried out

by authorised technicians.

Touching live electrical components can

cause fatal injury.

Even when the Power switch is "OFF" some

components of the system are still live.

Therefore, when carrying out repair work it is

imperative that the power supply to the

heating system is disconnected by means of

the "mains plug" or a circuit breaker.

Note: If faults occur, the causes must first be

eliminated on the basis of the information

message on the display (F0...) before

resuming operation by means of the "Quit"

button.

Note: Do not make any unplanned changes to the

settings or any modifications to the heating

system.

Loss of guarantee entitlement

BIOCOM Operating Instructions

Servicing work BS-02-04-00-06-01-BAEN

Emptying ash BS-02-04-00-07-01-BAEN

Boiler cleaning BS-02-04-00-08-01-BAEN

Flue gas fan BS-02-04-00-09-01-BAEN

Gaskets BS-02-04-00-10-01-BAEN

In an emergency: Take the person affected into the open

air immediately. Call the duty doctor.

Air supply BS-02-04-00-11-01-BAEN

Note: If there is more than one boiler in the same room, a

greater supply of fresh air must be provided.

Note: Service the boiler regularly or make use of

our Customer Service.

Danger: Glowing embers can cause fires.

Only remove the ash from the boiler or store it

in non-combustible containers.

Caution: Touching hot components can

cause skin burns.

The boiler must only be cleaned when it is

cold (flue gas temperature < 50°C)

Danger: Risk of injury from rotating parts.

The fan must only be removed when it is

disconnected from the power supply

(unplugged).

Danger: Risk of gas poisoning.

It is possible that flue gas could escape if

gaskets are damaged.

Have defective gaskets replaced by an

authorised technician.

Danger: Risk of suffocation

Inadequate air supply can be fatal.

Make sure there is an adequate supply of air.

BIOCOM Operating Instructions

Flue draught regulator BS-02-04-00-12-01-BAEN

Safety clearances BS-02-04-00-13-01-BAEN

Entering the storeroom BS-02-04-00-14-01-BAEN

Filling the storeroom BS-02-04-00-15-01-BAEN

Danger: Risk of detonation.

A flue draught regulator with a pressure surge

compensator is an essential requirement.

Danger: Fire risk.

Do not store any flammable items in the close

vicinity of the boiler.

Follow the local regulations.

Danger: Potentially fatal health risk!

As with all organic materials, stored pellets

can produce gases, which then collect in the

storeroom. Therefore, entering the storeroom

is only allowed when it is empty (max. 1/5 full)

and only after ventilating it thoroughly for at

least 2 hours beforehand.

Storerooms that contain more than the above

amount of fuel may only be entered by

authorised service engineers after prior

testing of the air quality inside the storeroom.

Danger: Risk of injury!

Only enter the store room when the

system is switched off. Always shut off

the power supply before entering.

Affix a sign to the storeroom door.

Keep the storeroom doors locked.

Danger: Risk of poisoning and fire!

When filling the fuel storeroom from a tanker

truck or using a pressure-filling system, it is

imperative that the boiler is shut down (OFF

mode).

If this rule is ignored, flammable and

poisonous gases can be drawn into the

storeroom.

BIOCOM Operating Instructions

Protection against freezing BS-02-04-00-16-01-BAEN

Fire extinguisher BS-02-04-00-17-01-BAEN

Note: Anti-freeze function.

The system can only perform its freezing

prevention function if sufficient fuel is

available and there are no faults.

Note: Provide a fire extinguisher.

There must be a fire extinguisher placed

immediately outside the boiler room door.

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