Gravotech XCOM Mode d'emploi
M_XCOM_EN_B - Last updated: 11/2020 - Translation of the French original document
OPERATING AND MAINTENANCE MANUAL
XCOM
CONTROL UNIT FOR MARKING MACHINES
Table of contents
M_XCOM_EN_B 2
A. Foreword ..................................................................................................................................................4
1. Appreciation ..........................................................................................................................................4
2. Information ............................................................................................................................................4
B. Legal notices ...........................................................................................................................................5
C. Regulation observance ...........................................................................................................................6
D. Description of symbols used .................................................................................................................7
1. Shared labels ........................................................................................................................................7
2. Required safety labels ...........................................................................................................................7
E. Introduction .............................................................................................................................................8
1. Presentation ..........................................................................................................................................8
2. Identicationofthemarkingequipment.................................................................................................8
F. Unpacking ................................................................................................................................................9
1. Unpacking-Packagecontents..............................................................................................................9
G. Safety ......................................................................................................................................................10
1. Workstationsafety..............................................................................................................................10
Personnel safety ................................................................................................................................10
Handling the machine ........................................................................................................................10
H. Description of the Control Unit ............................................................................................................11
1. Front view of the machine ...................................................................................................................11
2. Rear view of the machine ....................................................................................................................11
I. Installation .............................................................................................................................................12
1. Physical installation .............................................................................................................................12
2. Electrical installation ............................................................................................................................13
J. Connections - Installation ....................................................................................................................14
1. View of connectors ..............................................................................................................................14
2. Connections ........................................................................................................................................15
Wiringofthe"Stopmarking"contact .................................................................................................15
ConnectionofthemarkingheadtotheCCU.....................................................................................15
Power supply connection ...................................................................................................................15
3. Hook(s)(DIN):Installationlocation(s) .................................................................................................16
M_XCOM_EN_B 3
4. Installation ...........................................................................................................................................16
Switching on the machine ..................................................................................................................16
Power down .......................................................................................................................................17
Restarting ..........................................................................................................................................17
K. Using the machine ................................................................................................................................18
1. Using the T08 program ........................................................................................................................18
L. Communication .....................................................................................................................................19
1. RS232 cable ........................................................................................................................................19
2. Dedicated Inputs/Outputs ....................................................................................................................20
Description of the communication signals .........................................................................................22
Timing diagrams of the communication signals .................................................................................23
3. Generic Inputs/Outputs .......................................................................................................................27
Wiring of the female 25 SubD connector ...........................................................................................27
Characteristics of the Inputs ..............................................................................................................28
Characteristics of the Outputs ...........................................................................................................30
4. USB Host connector ............................................................................................................................31
5. RJ45 - Ethernet connector ..................................................................................................................31
6. FIELDBUSconnector(optional)..........................................................................................................32
7. SAFETYconnector(optional)..............................................................................................................32
Connector .........................................................................................................................................32
M. Accessories available upon request ...................................................................................................34
N. Preventive maintenance .......................................................................................................................36
1. Changingthefuse(fusecarrier)...........................................................................................................36
O. Incidents and resolution of the problems ...........................................................................................37
P. Dimensional drawings ..........................................................................................................................38
1. DimensionaldrawingoftheControlUnitinboxconguration.............................................................38
2. DimensionaldrawingoftheControlUnitinrackconguration............................................................39
CCUassemblyinrackconguration..................................................................................................40
Q. Technicalspecications.......................................................................................................................43
1. Physical characteristics .......................................................................................................................43
2. Environment ........................................................................................................................................43
3. Electrical characteristics ......................................................................................................................43
M_XCOM_EN_B 4
A. Foreword
1. Appreciation
ThankyouforchoosingXCOM-Gravotech.
Gravotech is pleased to count you among the users of its engraving and traceability solutions.
For help, contact Gravotech.
For more information on products, visit www.gravotech.com website.
2. Information
To ensure security and productivity, read this manual before starting-up the
equipment.
It provides details about the installation and use of the equipment.
Keep this manual in case you need to refer to it.
Fortheattentionofusershavinganindividualcardiacassistdevicetted:
Our equipment is designed and manufactured with the greatest care in order to
guarantee their compliance with the EMC Directive currently in force. This means
that the levels of electromagnetic emissions produced by this equipment when in
operationarelimitedanddonotexceedthethresholdsdenedbytheDirective.
However, multiple factors make it impossible to guarantee the total absence of risk
forusershavingacardiacassistdevicetted.Consequently,itisrecommendedthat
standing for a prolonged period within less than 1 m (3.281 ft) of an operating machine
should be avoided.
B. Legal notices
Last updated: 09/2020
Thepurposeofthisdocumentistoprovideusers(hereinaftertheUser(s))withinformationandtoensuretheirsafety.Ithasnocontractual
value and Gravotech group (hereinafter Gravotech) reserves the right, at any time and without notice, to make such changes or
improvementsasitdeemsts,ortosubstituteanynewequipmentand/ormaterialand/orpartand/orimagetoitsequipment,software
and/orassociatedmanualsordocumentation(hereinaftertheProduct(s)).
This manual, including texts, images, photos, graphics, design, or any compilation, digital conversion or data contained in it, is subject to
copyright. This manual shall not be reproduced, disseminated, transmitted, transcribed, translated or stored electronically, on any medium
whatsoeverregardlessofitsformatwithouttheexpressandwrittenpermissionofGravotech,totheexceptionofsoftwarebackupcopies
as provided by law.
TheintellectualpropertyrightsrelatingtotheProductsandtothismanual,including-butnotlimitedto-patents,trademarks,models,
copyright, domain names and also the know-how, trading name or company name, are owned by Gravotech Marking S.A.S or any
company of the Gravotech group. Under no circumstances does the transmission of this manual or the supply of Products or services
constitute an assignment of or any express or tacit license for any intellectual property right owned by Gravotech.
Totheextentpermittedbylaw,Gravotechprovidesherebynowarranty(inparticularnowarrantiesofperformance,non-infringement,
merchantabilityor tnessforaparticularpurpose)relatingtothesupply ofitsProducts,otherthanthoseconferreduponthe Userby
Gravotech's general terms and conditions of sale or any contractual document agreed between Gravotech and the User. Nor does
Gravotechguaranteethecompatibilityofitssoftwarewithanysoftwarepackagenotsuppliedbyit,oranydefectinassembly,adaptation,
design, compatibility and operation with any or part of a combination created by the User.
Gravotech shall not be liable for any damages, that the User or its property, a third party or the Product itself may suer, caused
by the Product and arising from any inappropriate use or misuse of the Product, negligence, carelessness, inadequate supervision or
maintenance, failure to observe the safety or usage instructions described herein or otherwise communicated to the User, the use of poor-
qualityornon-recommendedlubricants,uidsandadditivesorwherethereisfaultonthepartoftheUserorathirdparty.Asprovidedin
thismanual,theUsershallfurthermore(i)observethenormalconditionsofuse,(ii)notexceedtherecommendedmaximumnumberof
hoursduringwhichtheequipmentmaybeoperatedonand(iii)refrainfromproceedingtoanyProduct'srepairormakeitproceedbyany
unqualiedthirdparty,orwithouttheappropriatepersonalprotectiveequipment.
TheProduct'sspecicationsarealteredby(i)anyProduct'smodicationoralteration,(ii)anyadaptationandinstallationofaccessories
thatarenotrecommendedbyGravotech,(iii) the integration of a control system and (iv)theconnectiontoanexternaldevice.Such
specications' alterations may lead to the non-compliance of the Product with applicable rules and standards. Shall the Product be
non-compliant,thepersoninchargeoftheProduct'sinstallationshallberesponsibleofthenalworkstation'scompliance.Innoevent,
Gravotech shall be liable for any damages arising from such non-recommended or unauthorized Product's alterations. It is precised that
the warranty shall not apply in such case.
UndernocircumstancesshallGravotechbeheldliableforanyindirect,incidental,special,consequentialpunitiveorothersimilardamages,
includinganyeconomicloss,lossofprot,lossofdataoropportunity,whetherornotforeseeablebyorcommunicatedtoGravotech,
caused by this manual or the supply of Products or services concerned by the said manual.
To the widest extent permitted by law, Gravotech shall only be held liable for direct damage arising from personal injury caused by a fault
proveninitsProduct(includingthismanual).
Gravotech®andthe trademarks ofproductsmarketedby Gravotech groupareused,pending orregisteredtrademarksofGravotech
MarkingoroneofGravotechgroupsubsidiaries.
The products and names of third party companies which appear in this manual are used solely for the necessary purposes of reference,
andinparticularforissuesofcompatibility.Allthetrademarksmentionedinthismanualremainthepropertyoftheirrespectiveowners.
Windows®is(are)aused,pendingorregisteredtrademark(s)ofMicrosoftCorporation.Postscript®is(are)aused,pendingorregistered
trademark(s)ofAdobeSystemsIncorporated.
5M_XCOM_EN_B
C.Regulation observance
Last updated: 07/2020
EC declaration of conformity or declaration of incorporation supplied with the machinery
Type of machine Directives - Standards
Dotpeenmarking:Machine
Impact p, Impact eZ p, Impact m, Impact eZ m
Scribingmarking:Machine
M10, M10 Jewel, M20 Pix, M20 Energy
Sharpening by grinding: Machine
CG30
Bevelling: Machine
B6
Engraving by milling: Machine
IM3
M20, M20 Jewel, M20 ABC, M20 Pen, M20 Beauty Cube, M20 V3
M40, M40G, M40 ABC
IS200, IS400, IS400 Volume
IS6000, IS7000, IS8000 - XP - XP Milling
Hot foil stamping: Machine
M20 Artfoil
Dotpeenmarking:Transportablemachinery-Partlycompletedmachinery
XF530p, XF530m, XM500
Dotpeenmarking:Partlycompletedmachinery
XF510Cp-Sp-Dp, XF510Cm-Sm-Dm, XE310Cp-Sp
Scribingmarking:Partlycompletedmachinery
XF510Cr-Sr-Dr, SV510
CCU,Rack,TouchPad
UC500, UC500 SV, UC Laser, XCOM
RacksIS
Laser fume extractor:
ES10, ES30, ES50, ES Mini
LE120HP, LE140HP, LE150HP, LE190HP, LNI900
Accessory: Partly completed machinery
Rotary APF, Laser APF, Dotpeen APF
eZ300
Mini-Inline
Cylinder attachment:
DMC15, DMC25, DMC25PN
RD1, RD2, RDM, RD Jewel
Rotary Device for LS100, Rotary Device for LS100Ex, Rotary Device for
LS900/LS1000XP
- Low voltage: 2014/35/EU
- EMC: 2014/30/EU
- RoHS 2: 2011/65/EU
Dotpeenmarking:Portablemachine
XM700 - Low voltage: 2014/35/EU
- EMC: 2014/30/EU
- RoHS 2: 2011/65/EU
- Cells and batteries: 2006/66/EC
CO2andberlasermarking:Machine(gantry)
LS100 Energy, LS100 Ex Energy, LS900 Energy
LS100, LS100 Ex, LS900, LS900 XP, LS1000XP
LS100 Ex Fibre, LS900 Fibre
LS900 Edge
CO2,DPSSandberlasermarking:Machine(galvo)
LW1,LW2,LW2Touch,LW3,WeLase(Cxx,Fxx,Gxx,Hxx),
WeLase 360 (Cxx,Fxx,Gxx,Hxx)
LaserSolutionHybrid-Series(standardversion,versionEnergy),Laser
SolutionGreen-Series(standardversion,versionEnergy),LaserSolution
CO2-Series(standardversion,versionEnergy),FiberEnergy
CO2,DPSSandberlasermarking:Partlycompletedmachinery(galvo)
– Class 4
LaserSolutionFiber-Series(standardversion,versionEnergy)
- Low voltage: 2014/35/EU
- EMC: 2014/30/EU
- RoHS 2: 2011/65/EU
-Safetyoflaserproducts-Part1:Equipmentclassicationand
requirements: EN 60825-1:2008
- Safety of laser products - Part 4: Laser guards: EN 60825-4+A1+A2:2006
6M_XCOM_EN_B
D.Description of symbols used
Last updated: 06/2020
1. Shared labels
Refertoinstructionsmanual/booklet. Fuse
Alternating current Direct current
The equipment must be disposed of
at an appropriate collection point for
processing, sorting, and recycling
of Waste Electronic and Electrical
Equipment(WEEE).
By following these instructions, you are
helping the environment, contributing
to the preservation of our natural
resources, and protecting human
health.
European conformity
2. Required safety labels
General warning Warning: Electricity
Warning: Crushing of hands Warning: Hot surface
Warning: Flammable materials Warning:Laserbeam(onlyformachines
equippedwithamarkinglaseroralaser
pointer)
Warning:Rotationofthespindle(only
formachinesequippedwithaspindle)
7
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8
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E. Introduction
1. Presentation
The Control Unit is designed to manage the markings performed by the numerically controlled Heads
manufactured by Gravotech. It contains the control and power electronics, as well as a screen. The Control
Unit is the centre of the traceability system.
The Control Unit is supplied with:
• SubD9connectorwithbridging(male):Wiringofthe"Stopmarking"contact
2. Identicationofthemarkingequipment
Themarkingequipmentisidentiedby:
• 1identicationplateontheControlUnit
Have the model and serial number of the equipment available when contacting Gravotech.
9
M_XCOM_EN_B
F. Unpacking
Dependingontheorder,theControlUnitispackedonitsownorwithamachine.
In order to protect the machine from humidity and dust, keep the machine in its original packaging in
case of prolonged storage.
1. Unpacking-Packagecontents
Thepackaginganditscontentsmayvaryaccordingtothemarkinghead.
See the user manual of the machine.
10
M_XCOM_EN_B
G.Safety
1. Workstationsafety
Personnel safety
Turnothemachinebeforebeginninganycleaning,maintenanceorrepair
procedure.
• TheXCOMmachineisdesignedformarkingapplications.Ifusedforotherpurposes,Gravotechcannot
guarantee the quality of the result. Gravotech is not responsible for damage caused by inappropriate use
of the machine.
• Donotusethismarkingequipmentinanexplosiveenvironment.
• Use the appropriate protection when equipment is used in a polluted environment. Use of these protections
are the user's or the integrator's responsibility.
• Dependingontheapplication(toolingorheavyparts),itisrecommendedtowearsafetyshoesandwork
gloves.
• Atthetimeofdisposal,wearingpersonalprotectiveequipment(PPE)isrecommendedtodismantlethe
mechanical elements of the machine.
• This equipment is not designed for outdoor operation.
• In the event of an emergency, to bring all moving parts to a stop:
-PuttheOn/Oswitchinthe"O"(O)position
or
- Disconnect the power cable.
Handling the machine
• Thismarkingequipmentisdesigned tofunctionata roomtemperaturebetween5 °C(41°F)to45 °C
(113°F).
• Thismarkingequipmentisnotdesignedtooperateindamppremises.
• The machine must be handled with extreme caution.
• The machine must be clean and protected from dust. In the event of an extended period of non-use,
unplug the power cable and protect the machine.
• Neverpourorspillliquidonthemachine(drinks,cleaningproducts,etc.)exceptwhererecommendedby
Gravotech.
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