Gesipa GBM 95 Manuel utilisateur

GESIPA Blindniettechnik GmbH

Nordendstraße 13-39

64546 Mörfelden-Walldorf

Germany

GBM 95

T +49 (0) 6105 962 0

F +49 (0) 6105 962 287

[email protected]

www.gesipa.com

143 5243

145 7556

145 7553

145 7576

145 7577

145 7554

144 5813

145 7552

143 5160

143 5161

143 4221

145 7563

145 7567

143 4219

143 4216

145 6756

145 6758

143 5247

143 4220

144 5819

145 7559

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145 7555

145 7550

143 5179

143 4217

145 7549

143 5201

143 4224

145 7557

143 5204

143 4236

144 5292

143 4237

143 5213 M3

143 5214 M4 & 8-32“

143 5215 M5 & 10-32“

143 5216 M6

143 5217 M8 & 5/16-18“

143 5218 M10 & 3/8-16“

143 5148 1/4-20“

143 5207 M3

143 5208 M4

143 5209 M5

143 5210 M6

143 5211 M8

143 5212 M10

143 5149 8-32“

143 5143 10-32“

143 5144 1/4-20“

143 5150 5/16-18“

143 5145 3/8-16“

143 5185

143 5220

145 7574

143 4232

145 7560

145 6754

144 5265

145 7551

145 6749

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145 6752

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145 7573

Table of Contents

1. Use in accordance with the operating instructions ....................................16

2. Safety instructions .........................................................................................16

3. Working range ................................................................................................16

4. Technical data.................................................................................................16

5. Equipment and accessories..........................................................................17

6. Starting procedure .........................................................................................17

6.1 Adjustment of mandrel length "X"...............................................................17

6.2 Adjustment of stroke "Y".............................................................................18

6.3 Threading-on and setting of a blind rivet nut ..............................................19

6.4 Change of threaded mandrel .....................................................................20

6.5 Change of unthreading time .......................................................................20

7. Maintenance and service...............................................................................20

8. Repairs ............................................................................................................21

9. Environmental notes......................................................................................21

10. Troubleshooting .............................................................................................21

10.1 Rivet nut is not threading on .................................................................21

10.2 Set rivet nut is loose..............................................................................21

10.3 Threaded mandrel is not unthreading ..................................................21

11. Warranty ..........................................................................................................22

12. Conformity declaration ..................................................................................22

1. Use in accordance with the operating instructions

The tool should be used only in accordance with these operating instructions for setting blind

rivet nuts.

The safety instructions must be followed!

2. Safety instructions

• The tool is to be used only for setting blind rivet nuts.

• Do not overload the tool. Work only within the indicated capability range.

• Do not operate the tool without installing a rivet nut.

• Regularly check compressed air connections with respect to tightness and leakage.

• Always disconnect the tool from compressed air supply when tool is not in use or when

servicing.

• When working with the tool, always wear protective safety glasses. Personal safety

equipment such as protective clothing, protective gloves, helmet, nonslip shoes and hea-

ring protection are recommended in order to safeguard against accidents.

• Keep long hair or loose clothing away from the tool during operation or when servicing.

• Repairs should be carried out by trained personnel only. If in doubt, return the tool to the

supplier.

• Used hydraulic oil must be disposed of in accordance with environmental regulations.

3. Working range

4. Technical data

Blind rivet nuts from M3 to M10, all materials.

Weight: 2.3 kg

Operating air pressure: 6 bar

Air connection: 6 mm Ø (1/4´´)

Air consumption: approx. 8 NI per cycle

Compressedairquality:  lteredanddryed

Traction power: 15,700 N (1,600 kp)

Hydraulic oil: approx. 30 ml ISO VG 46

Noise emission: Lpa 82.5 dB, Measurement uncertainty K=3dB

Vibration: <2.5 m/s², Measurement uncertainty K=1.5 m/s²

5. Equipment and accessories

Threaded mandrel and nosepieces: M6 in working position

Alternatively also M3, M4, M5, M8 and M10

Tools: Universal maintenance wrench MSU

Pin spanner Ø42

Hexagon screw driver SW 4 mm

Hexagon ball-end driver SW 2.5 mm

Other: Assembly rod

   Hydraulicoilrellbottle

Operating manual with spare part list

6. Starting procedure

Before starting, carefully read and follow operating instructions!

6.1 Adjustment of mandrel length "X"

• Disconnect tool from compressed air to unlock the threaded mandrel.

• In case of standard blind rivets nuts «a» the protruding part of the threaded mandrel (2)

must be as long as the whole blind rivet nut (see drawing 1) and is hand adjusted by

turning the mandrel either in or out.

• In case of closed-end rivet nuts «b» use entire threaded depth.

• To lock the length adjustment connect tool to compressed air and the locking device is

engaged automatically.

Drawing 1

6.2 Adjustment of stroke "Y"

The stroke «Y» (see chart) depends on the blind rivet nut size (M3 to M10, 6-32 to 3/8-16)

and the material thickness «Z» (drawing 2).

Stroke chart for GBM 95:

Thread size Stroke min. "Y" mm max.

M3 0.5 - 1

M4 1 - 2

M5 1.5 - 2.5

M6 2.5 - 3.5

M8 3.5 - 4.5

M10 3.5 - 4.5

• Loosen lock nut (3) (drawing 1).

• Adjust stroke «Y» by turning in or out the nosepiece (1).

• Stroke «Y» has to be adjusted to «min», to be locked (tightened) and then the rivet nut

has to be set.

• If the blind rivet nut does not form a proper sealing head (as shown in drawing 2) the stro-

ke «Y» must be increased step by step. Afters stroke adjustment, the lock nut (3) has to

be tightened.

Drawing 2

6.3 Threading-on and setting of a blind rivet nut

• Place the rivet nut in front of the threaded mandrel (2) (see drawing 3) without tilting and

push the thread-on button (35).

• Holdtheblindrivetnutduringtheentirethreadingprocessuntilittstightlyagainstthe

nosepiece (1).

• Insert the blind rivet nut into the workpiece, ensuring that the fastener´s head is fully sea-

ted. Next set the blind rivet nut by pressing the stroke button (35).

• Hold button (35) until blind rivet nut is set completely.

• Release button (35). The threaded mandrel (2) is threaded off automatically.

Drawing 3

Attention!

In order to avoid upsetting smaller or thin-wall type blind rivet nuts during the threa-

ding process, disconnect tool and increase the threaded mandrel protusion to a length

suchthattherivetnutdoesnotthreadonushagainstthenosepiece.Adjustsetting

stroke (see paragraph 6.2)

Important:

• If the threaded mandrel (2) is not threaded out of the blind rivet nut completely, a short

quick touch of the stroke button (35) will induce threading-out procedure.

• If the threaded mandrel is stuck in the blind rivet nut, it may be loosened by means of the

enclosed hexagon wrench SW4 (see drawing 4).

Drawing 4

2 1

7. Maintenance and service

Special maintenance is not necessary. If applicable, exchange worn threaded mandrels ac-

cording to paragraph 6.4. When not in use the tool should be kept in a dry room.

6.4 Change of threaded mandrel

• Disconnect tool from compressed air supply.

• Loosen lock nut (3) (drawing 1).

• Unscrew nosepiece (1).

• Unscrew threaded mandrel (2) by turning backward and forward until mandrel releases.

• Screw in new threaded mandrel.

• Screw in corresponding nosepiece (1) with lock nut (3).

• Adjust setting stroke «Y» and length of threaded mandrel «X» (see paragraphs 6.1 and

6.2).

6.5 Change of unthreading time

• The adjusting screw at the edge of the handle near the air connection can be reached

with enclosed ball-headed screw driver SW 2.5 mm (see drawing 5).

• A slight turn to the right increases the unthreading time.

• A slight turn to the left reduces the unthreading time.

Drawing 5

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