GE FGC TLE Series Manuel utilisateur

TLE SERIES UPS

40-150 KVA/KW, 480 VAC Three phase

Highly Ecient and Scalable

GE Industrial Solutions

2LP33 Series II UPS | www.gecriticalpower.com

TLE UPS Systems - Overview

Introduction

The TLE Series UPS is a robust, high performance 480/277VAC UPS

System suitable for a broad range of mission-critical applications

including data centers, data closets, healthcare/medical,

telecommunications, transportation, commercial buildings, and

industrial critical processes.

Design and Performance

The TLE Series UPS uses double conversion technology via a true on-line

VFI (voltage frequency independent) design. The IGBT Rectier provides

low input current harmonic distortion and a high input power factor to

minimize input feeder sizing. The IGBT Inverter with transformerless

output ensures low output voltage distortion and fast transient response

to high crest factor loads or step loads.

Multi-Mode Eciency

The TLE Series UPS can operate up to 98.9% eciency when

utilized in EcoMode operation. EcoMode continuously monitors the

output voltage and frequency, and will instantaneously switch to

double conversion mode and inverter usage during voltage and/or

frequency disturbances to insure compliance with the ITI (CBEMA)

curves for operation on sensitive IT server or other critical loads.

Redundant Parallel Architecture (“RPA”)

Redundant Parallel Architecture can be used on TLE Series UPS for up

to six (6) modules, for redundancy or capacity means. The RPA system

design eliminates single points of failure by using redundant controls and

an integrated bypass static switch in each UPS module. The RPA system

allows for exibility in output paralleling cabinet design and usage,

including load growth scaleability/expansion capabilities.

Site Services & Remote Monitoring

GE Critical Power Services oers a wide array of site services,

including product startup, preventative maintenance and emergency

maintenance. GE’s iUPSguard software allows for remote monitoring

of key subsystems within the UPS module and battery, allowing for

proactive dispatching and problem resolution when emergency repairs

are required.

Illustration picture

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TLE UPS Systems - Overview (Cont.)

Features and Benets

• Transformerless design at

277/480VAC to reduce footprint and

weight, yet increase reliability.

• High input power factor and use

of a IGBT Rectifier eliminates the

use of oversized input feeders,

and maximizes standby generator

compatibility

• High switching frequency IGBT

Inverter provides best-in-class

transient response and low output

voltage distortion. An output

voltage waveform that closely

resembles utility power!

• Compact footprint and low audible

design, allows for use in most

commercial and industrial buildings

• Reliable paralleling of UPS modules via

GE’s RPA design, which eliminates any

and all common mode failure points

• Wide band of acceptable AC input

voltage and frequency, that eliminates

nuisance transfers to the battery

plant, thus maximizing battery jar life

• Internal battery management &

monitoring system (SBM) that

enhances battery life and reduces

cost of operation. Also eliminates

need for costly 3rd party bolt-on

battery monitoring systems

• Optional maintenance bypass

capabilities, via external

wrap-around cabinetry

• Optional 208VAC output, via matching

stepdown transformer cabinetry

• Optional output distribution

cabinet with panelboard or

subfeed circuit breakers

• Seismic area capabilities, via

seismic restraint hardware

and seismic lab testing

• Two Year Parts and Labor Warranty

TLE Series Ease of Installation & Improved Serviceability

Front Access

TLE Series is designed to have front access for all the critical components that reduces mean time to repair (MTTR).

Scalability & Slide Out Construction

The TLE Series UPS scales vertically to up to 150kW, and all sub-assemblies are designed to easily slide out

for fast maintenance and service. Now you can replace fans, caps, etc. as needed without having to replace

the entire power block.

Improved Diagnostic

TLE Series new diagnostic features allows to store dierent wave forms and also provides fan failure detection as

well as warning on capacitor life that improves UPS availability and enhances preventive maintenance capabilities.

Standard Safety and Maintenance Feature

To provide enhanced safety and protection the TLE Series UPS has standard built in back-feed protection.

4LP33 Series II UPS | www.gecriticalpower.com

TLE UPS System - Display & Control Panel Features

Measures

• Battery

• Rectifier

• Bypass

• Inverter

• Load

• Booster

Events

• Active alarms

• User Log

• Service Log

Setup

• Indentification

• User

• Printer

• Display

• eBoost/IEMi

• Touch Screen

• Identification

Commands

• Command 1

• Command 2

RPA

• RPA Parallel System

Advanced User Interface

The TLE Series UPS is equipped with menu-driven touch screen display panel provides easy to read details on

UPS status and metering, parameter settings, UPS conguration. This user-friendly display panel provides:

• Critical measurement of input, output and battery included

with mimic diagram

• Quick operational status

• Measurement and operational status of RPA system

• Different access level for user and service

• Multilanguage communication interface supporting: English, German, Italian, Spanish, French, Finnish, Polish, Portuguese,

Czech, Slovakian, Chinese, Swedish, Russian and Dutch.

5LP33 Series II UPS | www.gecriticalpower.com

200 10

0.8

0.7

0.9

4030 50 7060 80 90 100%

0.6

0.8

0.7

0.9

100% 90 80 70 60 50 40 30 20 10

ACTIVE POWER (kW)

LEADING POWER FACTOR

CAPACITIVE POWER (kVAr) Available power INDUCTIVE POWER (kVAr)

LAGGING POWER FACTOR

Input Performance

Clean Input Performance

The TLE Series IGBT based rectier and innovative control

algorithm ensures an input Total Harmonic Distortion (THDi)

of less than 3% and draws a pure sinusoidal waveform from

the mains. This also provides UPS input power factor of 0.99.

Advantages

• Saving in the sizing of upfront equipment e.g. emergency

generators, cablings, and circuit breakers

• No disturbances to nearby equipment; eliminate perturbation

and outage on upfront electrical equipment, avoiding also any

investigation and analysis cost due to malfunction

Programmable Soft Start

The programmable soft start allows the rectierto ramp up in a

programmable time period thus eliminating in-rush current.

This feature reduces the need of oversizing the input power

system (gensets, feeder cables, and overcurrent devices).

Generator Compatibility

User-programmable features such as slew rate, phase angle

rate-of-change and voltage rate-of-change allow the UPS

to quickly sync to a genset during emergency back-up.

Output Performance

Total Harmonic Distortion (THD)

A distorted output voltage waveform aects the proper

function of the load’s equipment. The TLE Series has

very low output voltage THD, even with connected

100% unbalanced or 100% non-linear loads.

Unity Output Power Factor

• TLE Series with unity output power factor provides more

real power. kVA equals KW – no derating with any load,

see Power Capability diagram below.

• Suitable for modern power supply application with unit or

capacitive power factor (e.g. new servers generation), crest

factor up to 3:1.

Transient Response

Transient response is very fast due to control algorithms

which ensure very high dynamic stiness. This reduces the

need to oversize the UPS for pulse load applications.

Unity output power factor, full power for critical load

without derating for actual and future IT loads.

TLE Series Power Capability

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Redundant Parallel Architecture (RPA) System Congurations

GE provides RPA, a unique technology that can parallel UPS modules with true redundancy by eliminating any single point

of failure. RPA provides a scalable paralleling technique that reduces operating footprint and increases system reliability

by eliminating the need for external paralleling equipment and cabinets (centralized bypass and master control).

One of the UPS modules in the system intelligently takes the leadership role, while the other UPS modules have

access to all control parameters. If one UPS fails to operate, the load is automatically redistributed among the

others. If the lead UPS fails to operate, then another UPS automatically takes on the leadership role. GE’s RPA

technology is implemented by distributing the control electronics within each UPS module in the system.

RPA System Advantages

No Single Points of Failure

The RPA system provides complete redundancy of

all critical components, allows paralleling of up to 6

units for increased load capacity or redundancy.

Scalable

The system can be easily expanded for higher capacity

and redundancy without any interruption to the critical

load or transfer to bypass.

Distributed Control Logic

Each module in an RPA system has its own operational

controller. Each one continuously communicates with all

others in order to manage the entire system like a team.

Redundant Communication

Redundant high speed bus and control electronics

provide higher system reliability.

Online Maintenance

N+1 congurations allow maintenance on any single

module in the system while other modules provide

online protection with battery backup.

Sequential Soft Start

Provides sequential soft start of each module to reduce

instantaneous load on input feeders during mains recovery.

This helps avoid over-rating of generator and overheating

of cable and fuses.

Smaller Footprint

RPA eliminates the centralized control and external static

bypass cabinet.

RPA Conguration

Congurable up to 6 units

in parallel

• Future expansion

• Safe and reliable power supply

• Redundant Communication Bus

• Easy to install and maintain

• Easy system upgrade/downgrade

• Maintenance operation

without load interruption

True Redundancy with Distributed Control & Bypass

Standard RPA™ Conguration:

7LP33 Series II UPS | www.gecriticalpower.com

Powering Your Next... is our focus

GE’s TLE Series UPS is one of the most energy ecient double-conversion UPS in the industry, and provides world-class energy

eciency across the operating load range. The TLE Series delivers eciency up to 95.9% in double conversion mode.

GE’s UPS performance is optimized at 50-75% load operation, as this is the most common

operating range. The optimization of the TLE Series includes selecting all major power chain

components based on maximizing the component eciency at part load conditions.

TLE Series UPS Provides:

• Substantial reduction in operating cost of UPS

• Reduced energy loss minimizes air conditioning

requirement

• Energy savings from reduced cooling

25% 50%

Typical

Operating Load

TLE VFI Mode

75% 100%

Efficiency %

Load

UPS Block Diagram

8LP33 Series II UPS | www.gecriticalpower.com

TLE Series Power Capability

GENERAL DATA TLE 40 UL S1 TLE 50 UL S1 TLE 80 UL S1 TLE 100 UL S1 TLE 120 UL S1 TLE 150 UL S1

Topology VFI, double conversion

Nominal output power 40kW 50kW 80kW 100kW 120kW 150kW

Overall eciency in VFI mode Up to 95.9%

Overall eciency in SEM mode

(Super Eco Mode)

up to 98.9%

Audible noise level 62 dB(A)

Operating temperature range UPS: 32°F to 104°F/ 0°C to 40°C (122°F /50°C subjected to conditions)

Protection degree IP 30 (IEC 60529 - ANSI/NEMA 60529)

Standards UL 1778, UL marking

EMC (Electromagnetic Compatibility) EN/IEC 62040-2

Electrostatic discharge immunity 4kV contact / 8kV air discharge

Color RAL 9005 (Black)

Service access Front and top access only

External cable connections Bottom at the front of the cabinet or top with lateral sidecar

Paralleling (RPA version) Up to 6 units for redundancy or capacity in RPA conguration (option)

INVERTER

Nominal output voltage

(on site programmable)

3 x 480V + N

Output frequency 60 Hz

Output voltage tolerance: static +/- 1%

Output voltage tolerance: dynamic

(at load step 0 – 100 – 0%)

+/- 3%

– output voltage THD for 100%

linear load

<3%

– output voltage THD for 100%

non-linear load (EN 62040)

<5%

Output frequency tolerance:

free-running

+/- 0.1%

Overload capability

(at 25°C ambient temperature)

105% continuous, 110% - 10 minutes, 125% - 1 minute, 150% - 30 seconds

RECTIFER

Standard input voltage Nominal: 3 x 480V + N

Rectier accepted ph-ph

voltage range

410V - 550V (wider voltage range subject to de-rated loads)

Input frequency 60 Hz +/-10% (54 ÷ 66 Hz)

Power factor 0.99

Input current THD <3% at 100%

9LP33 Series II UPS | www.gecriticalpower.com

TLE Series Power Capability (Cont.)

INTERFACING

Standard interfacing features RS232 serial port, EPO, Customer Interface board, 3-ph SNMP/MODBUS/WEB plug-in Adapter,

Black Box for standard intelligent Diagnostics

PHYSICAL DATA

Weights 849 lbs / 385 Kg 992 lbs / 450 Kg 1147 lbs / 520 Kg

Floor loading 152 lbs/sq.ft / 742 Kg/m2178 lbs/sq.ft / 867 Kg/m2205 lbs/sq.ft / 1002 Kg/m2

Dimensions (WxDxH) 23.62 x 34.06 x 64.17 inches / 600 x 865 x 1630 mm

BYPASS

Voltage limits for inverter/

bypass load transfers

+/- 10% (adjustable)

Overload on bypass 198A continuous - 270 for 1 minute - up to 3000A for 10ms, non repetitiive

Primary components Static switch (SCR) on bypass

Electromechanic contactors (backfeed protection) on bypass and inverter

10 LP33 Series II UPS | www.gecriticalpower.com

TLE UPS - Battery Systems

BATTERY

Battery type Valve regulated lead-acid (VRLA), NiCad, Lithoum Ion, Wet Cell

DC System 545VDC Float Voltage. 2.27VDC/Cell., 240 Cells

UPS POWER

RATING

BATTERY

RUNTIME

NO. OF BAT-

TERIES

NO. OF

BATTERY

CABINETS

CABINET

WIDTH (IN)

ASSEMBLY

WIDTH (IN)

CABINET

DEPTH (IN)

CABINET

HEIGHT (LBS)

CABINET

WEIGHT (LBS)

ASSEMBLY

WEIGHT (LBS)

40Kva

40Kw

540 129.8” 29.8” 29.5” 75.0” 1,180 lbs 1,180 lbs

840 129.8” 29.8” 29.5” 75.0” 1,500 lbs 1,500 lbs

12 40 129.8” 29.8” 29.5” 75.0” 1,620 lbs 1,620 lbs

21 40 129.8” 29.8” 29.5” 75.0” 2,140 lbs 2,140 lbs

31 40 140.0” 40.0” 29.5” 75.0” 2,860 lbs 2,860 lbs

41 40 140.0” 40.0” 29.5” 75.0” 3,220 lbs 3,220 lbs

50 40 140.0” 40.0” 29.5” 75.0” 3,500 lbs 3,500 lbs

73 40 140.0” 40.0” 29.5” 75.0” 4,620 lbs 4,620 lbs

50Kva

50Kw

640 129.8” 29.8” 29.5” 75.0” 1,500 lbs 1,500 lbs

740 129.8” 29.8” 29.5” 75.0” 1,620 lbs 1,620 lbs

14 40 129.8” 29.8” 29.5” 75.0” 2,140 lbs 2,140 lbs

23 40 140.0” 40.0” 29.5” 75.0” 2,860 lbs 2,860 lbs

29 40 140.0” 40.0” 29.5” 75.0” 3,220 lbs 3,220 lbs

38 40 140.0” 40.0” 29.5” 75.0” 3,500 lbs 3,500 lbs

54 40 140.0” 40.0” 29.5” 75.0” 4,620 lbs 4,620 lbs

58 80 240.0” 40.0” 29.5” 75.0” 2,860 lbs 5,720 lbs

77 80 240.0” 40.0” 29.5” 75.0” 3,220 lbs 6,440 lbs

80Kva

80Kw

640 129.8” 29.8” 29.5” 75.0” 2,140 lbs 2,140 lbs

10 40 140.0” 40.0” 29.5” 75.0” 2,860 lbs 2,860 lbs

15 40 140.0” 40.0” 29.5” 75.0” 3,220 lbs 3,220 lbs

19 40 140.0” 40.0” 29.5” 75.0” 3,500 lbs 3,500 lbs

28 40 140.0” 40.0” 29.5” 75.0” 4,620 lbs 4,620 lbs

31 80 240.0” 80.0” 29.5” 75.0” 2,860 lbs 5,720 lbs

41 80 240.0” 80.0” 29.5” 75.0” 3,220 lbs 6,440 lbs

50 80 240.0” 80.0” 29.5” 75.0” 3,500 lbs 7,000 lbs

73 80 240.0” 80.0” 29.5” 75.0” 4,620 lbs 9,240 lbs

100Kva

100Kw

640 140.0” 40.0” 29.5” 75.0” 2,140 lbs 2,860 lbs

10 40 140.0” 40.0” 29.5” 75.0” 2,860 lbs 3,220 lbs

13 40 140.0” 40.0” 29.5” 75.0” 3,220 lbs 3,500 lbs

19 40 140.0” 40.0” 29.5” 75.0” 3,500 lbs 4,620 lbs

22 80 240.0” 80.0” 29.5” 75.0” 4,620 lbs 5,720 lbs

29 80 240.0” 80.0” 29.5” 75.0” 2,860 lbs 6,440 lbs

38 80 240.0” 80.0” 29.5” 75.0” 3,220 lbs 7,000 lbs

54 80 240.0” 80.0” 29.5” 75.0” 3,500 lbs 9,240 lbs

63 120 340.0” 120.0” 29.5” 75.0” 4,620 lbs 10,500 lbs

Battery Cabinet System Applications - VRLA Batteries

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