GE Moisture Image 1 Series Guide de l'utilisateur

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Instra

Moisture Image Series 1

Hygrometer

Startup Guide

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June 2004

Process Control Instruments

Moisture Image Series 1

Hygrometer

Startup Guide 910-108UB3

!ATTENTION!

This guide contains instructions for Series 1

units equipped with the latest controller card

(p/n 703-1250). This controller card supports the

PanaCom/PanaView user interface software.

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iii

June 2004

Moisture Image Series 1

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April 2004

Warranty Each instrument manufactured by GE Panametrics is warranted to be

free from defects in material and workmanship. Liability under this

warranty is limited to restoring the instrument to normal operation or

replacing the instrument, at the sole discretion of GE Panametrics. Fuses

and batteries are specifically excluded from any liability. This warranty

is effective from the date of delivery to the original purchaser. If GE

Panametrics determines that the equipment was defective, the warranty

period is:

•one year for general electronic failures of the instrument

•one year for mechanical failures of the sensor

If GE Panametrics determines that the equipment was damaged by

misuse, improper installation, the use of unauthorized replacement parts,

or operating conditions outside the guidelines specified by GE

Panametrics, the repairs are not covered under this warranty.

The warranties set forth herein are exclusive and are in lieu of

all other warranties whether statutory, express or implied

(including warranties or merchantability and fitness for a

particular purpose, and warranties arising from course of

dealing or usage or trade).

Return Policy If a GE Panametrics instrument malfunctions within the warranty period,

the following procedure must be completed:

1. Notify GE Panametrics, giving full details of the problem, and

provide the model number and serial number of the instrument. If the

nature of the problem indicates the need for factory service, GE

Panametrics will issue a RETURN AUTHORIZATION NUMBER

(RAN), and shipping instructions for the return of the instrument to a

service center will be provided.

2. If GE Panametrics instructs you to send your instrument to a service

center, it must be shipped prepaid to the authorized repair station

indicated in the shipping instructions.

3. Upon receipt, GE Panametrics will evaluate the instrument to

determine the cause of the malfunction.

Then, one of the following courses of action will then be taken:

•If the damage is covered under the terms of the warranty, the

instrument will be repaired at no cost to the owner and returned.

•If GE Panametrics determines that the damage is not covered under

the terms of the warranty, or if the warranty has expired, an estimate

for the cost of the repairs at standard rates will be provided. Upon

receipt of the owner’s approval to proceed, the instrument will be

repaired and returned.

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June 2004

Table of Contents

Chapter 1: Installation

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Unpacking the Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Checking the Delta F Oxygen Cell for Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Checking the Delta F Oxygen Cell for Leakage (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Choosing a Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

BASEEFA Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

CSA Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

General Guidelines for Choosing a Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Moisture/Temperature Probe Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Temperature Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Moisture Condensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Static or Dynamic Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Long-Term Storage & Operational Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Freedom from Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Corrosive Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Sample System Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Moisture Sample Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Oxygen Sample Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Mounting the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Mounting the Electronics Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Mounting the Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Mounting the Oxygen Cell Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Installing the Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Moisture Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Pressure Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

Delta F Oxygen Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15

Making Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

Making Channel Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

Connecting the Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19

Installation Instructions for CE Mark Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19

Connecting Moisture Probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20

Connecting the Delta F Oxygen Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28

Establishing a Gas Flow Through the Oxygen Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-33

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June 2004

Table of Contents (cont.)

Chapter 2: Initial Setup

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Using the Front Panel to Access Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Entering Data into the User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Screen and Key Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Entering the Passcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Verifying and Entering Setup Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Activating and Changing Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Entering Calibration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Entering High and Low Reference Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Displaying Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Chapter 3: Specifications

Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Moisture Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Pressure Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Temperature Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Oxygen Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Electronic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Output Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Probe Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Moisture Image Series Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

TF Series Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

M Series Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Delta F Oxygen Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

External Pressure Transmitter (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Appendix A: Program Information List

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Chapter 1

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Installation

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Unpacking the Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Checking the Delta F Oxygen Cell for Leakage. . . . . . . . . . . . . . .1-2

Choosing a Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Moisture/Temperature Probe Considerations . . . . . . . . . . . . . . . .1-6

Sample System Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Mounting the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Installing the Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Making Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

Establishing a Gas Flow Through the Oxygen Cell . . . . . . . . . .1-33

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Installation 1-1

April 2004

Introduction Users typically install the Moisture Image Series 1 as part of a

complex process system, which includes components such as filters,

pumps, and pressure regulators. In such an environment, probes and

other parts of the system may be subjected to environmental hazards,

such as high temperature, pressure extremes, corrosive elements and

mechanical vibrations.

This section contains information and instructions for installing the

Series 1 into a process system taking into account all of the above

factors. The following section describes how to set up and connect it.

If you have questions about applications or installation, call an

applications engineer. The toll-free phone number is 1-800-833-9438

(within the USA) or 781-899-2719 (outside the USA).

!WARNING!

To ensure the safe operation of this unit, you must

install and operate the Series 1 as described in this

user’s manual. In addition, be sure to follow all

applicable safety codes and regulations for

installing electrical equipment in your area.

Unpacking the Series 1 Before beginning the installation, unpack the unit and make sure all

the parts and documentation listed on the packing slip are included.

The packing slip may not list the Calibration Data Sheet(s), which are

usually packed in the plastic storage case with the moisture, oxygen,

and pressure probes. You may also find the Calibration Data Sheet(s)

in an envelope taped to the Series 1. There should be one Calibration

Data Sheet for each probe. Staple the Calibration Data Sheets to the

Program Information List supplied in Appendix A and store them in a

safe place.

Be sure to inspect each piece of equipment, including the sample

system, for evidence of mishandling. If anything has been damaged,

report this to the carrier and to GE Panametrics immediately. You

should leave the plastic caps on the probes and the pressure

transmitters when they are not installed in the process stream.

If anything is missing, contact GE Panametrics immediately.

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