GAGEMAKER PG-6000 Manuel utilisateur

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OPERATION MANUAL

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OMPG-600010-00

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Contents

Introduction

Technical Support 7

Product Information and Updates 7

System Components

Component List 8

Setup Procedures

Setting Up the PG-6000 Gage 9

Zeroing the PG-6000 Gage Using Gage Blocks 12

Zeroing the PG-6000 Gage Using the MIC TRAC 15

Operating Procedures

Inspecting Parts 19

Care and Maintenance

Maintenance Tips 22

Warranty Information 22

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Congratulations! Your decision to purchase a Gagemaker product above all others on the market

demonstrates your confidence in our quality and workmanship.

To ensure the high performance and operation of our product, we urge you to use the included reference

materials. They contain important information for proper installation, setup, and use of the equipment.

Also, we recommend that you follow the care and maintenance tips in this manual to keep the equipment

working in top condition.

If your questions have not been addressed in our reference materials, contact your local

representative or a customer service representative at 713-472-7360.

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Introduction

The PG-6000 Series of the Thread Diameter Measurement Gages inspects the functional size of

internal threads ranging from 1 ½”-24”. The functional size of a thread is the size at which two parts will

screw together. To inspect functional size, the PG-6000 gages detect discrepancies in the cumulative

effects of thread element variations in flank angle, lead (including uniformity of helix) taper, and

roundness.

The PG-6000 gages use thread rolls that are precision ground in matched sets to ANSI specifications

to ensure maximum accuracy. The thread rolls seat in the thread form during inspection and reports

actual measurement readings on the gage’s indicator. Each set of thread rolls is designed to measure a

range of diameters for a specific thread form and pitch. The thread roll design allows them to make

rolling contact with the threaded part, causing minimal wear on thread rolls and eliminating damage to

parts.

Before inspecting parts, the PG-6000 gages must be preset to a nominal predetermined dimension. For

determining the gage’s setting dimensions, gauging tolerances, and specific type of thread roll for the

application, the Thread Disk for Windows program is available as an option. The PG-6000 gages can

be preset using gage blocks or the MIC TRAC MT-3000 measurement center.

To inspect parts, the thread rolls are placed in the threads of the part and the gage is properly

positioned by sweeping to obtain the largest indicator reading. Taking measurements in several

different locations along the entire length of the thread will detect any variations in functional size. It is

also recommended that the gage be zeroed periodically during use to maintain accurate readings.

Technical Support

Phone: 713-472-7360

Hours: Monday – Friday 8AM – 5PM (CST)

Product Information and Updates

Visit our web site at: www.gagemaker.com

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System Components

Take some time to become familiar with all the parts that make up the PG-6000 gage by

reviewing the labeled diagram below. The part names are important for understanding the

operating instructions.

Component List

Item

Description

Qty

Item

Description

Qty

Gage body 1 10 #10-32 X ¼” button head lock screw 2

Retraction lever 1 11 Lower thread roll 1

Indicator binder nut 1 12 Lower thread roll pin 1

Indicator clamp 1 13 Lower arm 1

Indicator 1 14 Upper arm 1

Indicator protector 1 15 Lock screw 2

Upper thread roll pin 1 16 Socket head cap screw 2

Upper thread roll 1 17 Key 1

# 10 washer 2 18 Indicator guard hold down screw 1

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Setup Procedures

The accuracy and repeatability of your PG-6000 gage depends on the correct attachment and

set up of the components. Each of the procedures on the following pages will help you to set

up your PG-6000 gage properly.

Setting Up the PG-6000 Gage

Materials Needed:

•

PG-6000 gage

•1/8” hex wrench (supplied with gage)

•Thread rolls (proper pitch) •Cloth

•Thread Disk for Windows software

Setting up the PG-6000 gage, involves determining the thread roll type for your application and installing

them on the gage. Entering some minimal thread information into the Thread Disk for Windows program

will provide you with the proper type thread rolls, gage setting dimensions, and the gauging tolerances

for your application.

1. Start the Thread Disk for Windows program.

2. Select the Thread Type and Thread Class.

3. Type the Nominal Diameter and Threads per

Inch.

4. Select the Number of Thread Starts.

5. Click the Calculate button.

6. Click the Gagemaker tab.

7. Based on the Roll # displayed on the

Gagemaker screen, select the proper thread

roll.

8. Print the Gagemaker screen for future

reference in determining gage settings and

product tolerances.

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Setting Up the PG-6000 Gage (continued)

9. Using the 1/8” hex wrench, remove the lock

screw and washer from each roll pin.

10. Clean the thread rolls and the roll pins

on the gage to ensure they are free

from debris.

11. Slide a thread roll on each of the gage’s roll

pins. The face of the thread roll that is marked

with lines and the thread roll type should face

outward.

Note: Be sure there is no dirt between the thread

roll and the roll pin, to enable the thread

rolls to spin freely.

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