Fytech FY-91G Manuel utilisateur

Owner’s Manual

FY-91G

The equipment is approved by a number of car manufacturers(China)

1、Safety Precautions Symbols

2、Symbols and Definitions

3、Accessories and Spare Parts List

4、Installation

1)、Sp ecifications

2)、D uty Cycle and Overhea ting

3)、Machine Installation

4)、Se lecting a Location

5)、Co nnecting Input Power

5、Operation

1)、Con trols

2)、Welding Gun and Adaptors

3)、Various Oper ations

a、Washer Welding

b、Tr iangle Washer Welding

c、Ca rbon Rod Heating

d、Wave Form Wire Welding

e、Cupules

6、Ma intenance

1、Ex ploded View

2、Tr oubleshooting

7、El ectrical Diagra m

8、Pac king List

Contents

Page.1

Safety Precautions Symbols

Protect yourself and others f rom inj ury,

read and follow these precaut ions be fore

installation and operatio n.

Ex p lod ing p art s c an in jur e .Al w ays w ear a f a ce

sh i eld a nd lo ng sl e eve s。

St ati c ca n d am age P C bo ard s

1、Pu t on gr ou n de d wri st s tra p be f or e

ha ndi ng b o ar ds or p ar ts。

2、Us e pro pe r s ta tic -p roo f ba g s an d box es t o

st ore，move or s hi p P C bo ard s。

1、We ar ap pr o ve d fac e sh iel d or sa fe ty go gg l es

wi th si de s h ie lds。

2、We ar pr op e r bo dy pr ot ect ion t o pr ote ct s k in。

Do n ot we ld i n t he h eig ht！

Read instructions.

1、Read owner's Ma nua l be f or e usi ng o r ser vi c in g

un it。

2、Use only manufacturer’s supplied replacement。

Fl yin g me t al c an in ju re ey es。

1) Wea r sa f et y gla ss es wi th si de s hie ld s o r fa ce

sh iel d。

1、Ma gne ti c f ie lds c an a ffe ct pa ce mak er s .

Pa cem ak e r we are rs k eep a way .

2、We are rs s h ou ld co ns ult t hei r do cto r be f or e

go ing n ea r p la sma a rc c utt in g o pe rat io n s。

Ov e rus e can c aus e o ver hea t in g

Al l ow co oli ng pe r iod , fol l ow r a ted d uty c y cle

before starting to we l d aga in.

El ect ri c s ho ck ca n ki ll:

1、Do n ot to uc h l iv e ele ct ric al p a rt s。

2、We ar dr y, h ol e-f re e ins ul a ti ng gl ov e s an d

bo dy pr ot e ct ion .

3、Do n ot wr ap e l ec tri ca l cab le a r ou nd yo ur

bo dy.

4、Gr oun d th e w or kpi ec e wit h a go o d el ect r-

ic al gr ou n d。

Ey e pro te c ti on fo r we ldi ng :

Cu rre nt l e ve l in am pe rag e Mi n im um sh ad e

Nu mbe r

30-150A---------- --- -- -- - -- -- - -- -- - #8

150-300A--------------------------- # 10

30 0-5 00 A -- ------------------------- #12

Nev e r cut o n p res s uri z ed cyl inde r.

Maintenance regularly！

Fa cto ry s a fe ty！

Fi re or e xp l os ion h az ard .

Do n ot lo ca t e un it on ,o ver ,o r n ea r com bu s ti be

su rfa ce s .D o not i ns tal l un i t ne ar fl am m ab les .

Re mov e al l f la mma bl es of t he w e ld ing a re a .

Fa lli ng u n it c an ca us e inj ur y .

Th e hea t fr o m th e wor kp iec e ca n c au se se ri o us

bu rns。

Fu mes a nd g a se s can b e ha zar dou s

we ldi ng p r od uce s fu mes a nd g a se s. Breathing

th ese f um e s an d gas es c an be h az a rd ous

to y our h ea l th .

If inside,ventilate the area.

Do n ot we ld i n a c on fin ed s pac e onl y if i t

is w ell v en t il ate d.

Pr ote ct y o ur sel f Warn others

Definitions

Symbols and Definitions

Rated w e l d i n g

current

Prima r y v o l t a ge

Rated n o l o a d

volta g e ( A a v erage)

Conve n t i o n a l

load vo l t a g e

Power rating,

product o f vo l ta ge

and current(KVA)

Her t z

Amperes

Volts

I1max

I1eff

Rated m a x i m u m

suppl y c u r r e n t

Maximum effective

supply current

Degree of protection

Singl e p h a s e

Duty cycle

Direct current

Constant crrent

Temperature

Su ita bl e f or s ome

ha zar do u s lo cat io ns

Volta g e i n p u t

Lo w air p re s su re

li ght

Off

Protective earth

(Ground)

Input

＋－

Adjust air/gas

pressure

Percent

Increase

Line co n n e c t i on

Loose s h i e l d c u p

Autom a t i c

Manua l

Page.2

Do n ot do t hi s

Accessories And Spare parts

Accessories and Spare Parts List:

Remark:

1)、Optionnal orders for above accessories and components are

available.

2)、Model and parts number required when ordering parts from

your local distributor.

Page.3

Waveform electrode tip

NO.F010

NO.F013

Control transformer

NO.F025

Pn eu m at ic v acu um c upu le

NO .F 0 01

Claw puller

NO.F004

Carbon Cod

NO.F007

St ud

NO.F016

Ma nua l cu p ul e

NO.F019

Back wheel

NO.F022

Spot welding electrode

tip NO.F008

Washer adaptor

NO .F0 11

Fr ont p ar t o f pu lle r

NO.F014

Washer

NO.F017

Welding gun

NO.F020

Pull hammer

NO.F002

Ho ok

NO.F005

Vertical spot welding

pull hammer NO.F003

Wriggle

NO.F006

Carbon rod adaptor

NO.F009

Electrode holder

NO.F012

Triangle wasler

NO.F015

Ground wire clamp

NO.F018

Front wheel

NO.F021

Circuit board

NO.F028

Trianger washer adaptor

10KW

0-9 9 ms

0.8+1.2(mm)

180kg

1、specifications

Output voltage

Input power

Input curr ent

Operation way

Time regu lati on sys tem

Operation place

Vacuum cupu le device

Dimension

Instant max.current

One side welding thickness

Weight

Installation

Input voltage

Page.4

Triangle washer welding

Washer welding

Stud welding

Sheet metal flattening

Carbon rod heating

Ima ge Description Time(s) P ow er co ns u mp tio n

(K VA)

welding thickness

Waveform wire welding

0.9-1.5

1.0-2.0

0.5-0.7

0.99

0.4-0.8

FFF

0.7-0.9

0.6-1.2

220 V 5 0/6 0 Hz

Ste p les s

620*450*980(mm)

540 0 A

55A

Con t inu i ty

80k g

AC1V-10V Carb on rod h eati ng AC6 V -12 V W ash e r fus i on AC1 V-13 V Butt w eld

2、Duty Cycle and Overheating

Duty cycle is percentage of 10 minutes that unit can weld at

rated load without overheating.

If unit overheat,output stops ,and cooling fan runs .Wait fif-

teen minutes for unit to cool.Reduce amperage or duty cycle be-

fore welding.

Page.5

Overheating Sto p w ork i ng Wai t f ift e en mi n ute s

for u n it to c o ol

Red u ce am p era g e or

reduce duty cycle

Wel d again

3、Machine Installation

1)Open the package and find out the owner's manual。

2)Check the supplied of accessories according to packing list

that attached to this manual.

3)Properly install this equipment as following diagram.Inspect

the unit for any problems.If so,contact your local distributor

or service agency.To locate a distributor or service agency.

Page.6

Page.7

4、Selecting a Location

1)Select a correct location to place the unit.

2)Determine input power cord length according to its actual

operation requirement .Make sure that the supply cable is at

least 6mm in diameter

3)Do not move or operate unit where it could tip.

4)Use cart or unit handle to move unit .Do not pull the cords

to move unit.

5、Connecting Input Power

1、Inp u t pow e r cor d（n ot le s s than 6 mm

cop p er co r d）.

2、Ove r -cu r ren t p rot e ctio n.

3、Dis c onn e ct de v ice l i ne ter mina ls.

4、Gro u nd wi r e L1/ L 2 inp u t cond ucto rs.

Ins t all a tio n m ust m e et all N atio nal an d

Local Codes---hav e only q uali fied p e rso n s

mak e t his i n sta l lat i on.

Dis c onn e ct an d l ock o ut/t agou nt inp ut pow er

bef o re co n nec t ing i n put co nduc tors f rom

unit.

Sel e ct ty p e and s i ze of o v er-c urre nt

protection.

Clo s e and s e cur e d oor o n d isco nnec t devi ce .

Remove lockout/tagout device,and place

swi t ch in t h e "on" position.

Page.8

The power s u p p ly must have a ground conne c t i on.

The welde r m u s t also be connected to circ u i t b reaker.

Th e po wer sup pl y mu st have a g ro un d conne ct ion.

Th e we lder mu st a ls o be conn ec te d to circ ui t breaker .

Power c o n n e c t ion and install a t i o n m u s t meet all

Natio n a l a n d L o cal standards ( C i r c u i t breaker

must be i n s t a l l ed).Only qual i f i e d p e r sons are

allow e d t o m a k e t his installat i o n .

The machine must be grounded(earthed)

properly to prevent accidental

electrical shock.

If you need to open the machine

case(after work every day,make sure to

turn off the external power source and

turn off the power switch on the

machine.

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