Fytech FY-4500 Manuel utilisateur

Owner’s Manual

FY-4500

The equipment is approved by following car manufacturers

(China)

1、Safety Precautions Symbols

2、Symbols and Definitions

3、Accessories and Spare Parts List

4、Installation

1)、Sp ecifications

2)、D uty Cycle and Overhea ting

3)、Machine Installation

4)、Se lecting a Location

5)、Co nnecting Input Power

5、Operation

1)、Con trols

2)、Welding Gun and Adaptors

3)、Various Oper ations

a、Washer Welding

b、Tr iangle Washer Welding

c、Carbon Rod He ating

6、Ma intenance

1、Ex ploded View

2、Tr oubleshooting

7、El ectrical Diagra m

8、Pa cking List

Contents

Page.1

Safety Precautions Symbols

Protect yourself and others f rom inj ury,

read and follow these precaut ions be fore

installation and operatio n.

Ex p lo d ing p art s c an in jur e .Al w ays w ear a f a ce

sh i el d a nd lo ng sl e eve s。

St ati c ca n d am ag e P C bo ard s

1、Pu t on gr ou nde d wr i st s tra p be f or e

ha ndi ng b oar ds o r p ar ts。

2、Us e pro pe r s ta ti c -p roo f ba g s an d box es t o

st ore，move or s hip P C bo ard s。

1、We ar ap pr o ve d fa c e sh iel d or s a fe ty go gg l es

wi th si de s hie ld s。

2、We ar pr op e r bo dy p r ot ect io n t o pr ote ct s k in。

Do n ot we ld i n the h ei g ht！

Read instructions.

1、Read owner's Ma nua l be f or e us i ng o r ser vi c in g

un it。

2、Use only manufacturer’s supplied replacement。

Fl yin g me t al c an in ju re ey es。

1) Wea r sa f et y gla ss es wi th s i de s hie ld s o r fa ce

sh iel d。

1、Ma gne ti c f ie lds c an a ffe ct p a ce mak er s .

Pa cem ak e r we ar e rs k eep a wa y .

2、We are rs s h ou ld c o ns ult t he i r do cto r be f or e

go ing n ea r pla sm a a rc c utt in g o pe rat io n s。

Ov e ru s e can c aus e o ver hea t in g

Al l ow c o oli ng pe r iod , fol l ow r a ted d uty c y cle

before starting to we ld ag a in.

El ect ri c sho ck c a n ki ll:

1、Do n ot to uc h liv e el e ct ric al p a rt s。

2、We ar dr y, hol e- f re e ins ul a ti ng gl ov e s an d

bo dy pr ot ect io n .

3、Do n ot wr ap e lec tr i ca l cab le a r ou nd yo ur

bo dy.

4、Gr oun d th e wor kp i ec e wit h a go o d el ect r-

ic al gr ou nd。

Ey e pro te cti on f o r we ldi ng :

Cu rre nt l eve l in a m pe rag e Mi n im um sh ad e

Nu mbe r

30-150A---------- - -- -- --- -- --- -- --- # 8

150-300A--------------------------- # 10

30 0-5 00 A-- -- ----------------------- #12

Nev er cut o n pres suri zed cy lind er.

Maintenance regularly！

Fa cto ry s afe ty！

Fi re or e xp los io n h az ard .

Do n ot lo ca te un it o n ,o ver ,o r n ea r com bu s ti be

su rfa ce s.D o no t i ns tal l un i t ne ar fl am m ab les .

Re mov e al l fla mm a bl es of t he w e ld ing a re a .

Fa lli ng u nit c an c a us e inj ur y .

Th e hea t fr om th e wo r kp iec e ca n c au se se ri o us

bu rns。

Fu mes a nd g ase s ca n b e ha zar do u s

we ldi ng p rod uc e s fu mes a nd g a se s. Breathing

th ese f um es an d ga s es c an be h az a rd ous

to y our h ea lth .

If inside,ventilate the area.

Do n ot we ld i n a con fi n ed s pac e on l y if i t

is w ell v en til at e d.

Pr ote ct y o ur se l f Warn others

Definitions

Symbols and Definitions

Rated w e l d i n g

current

Prima r y v o l t a g e

Rated n o l o a d

volta g e ( A a v e r age)

Conve n t i o n a l

load vo l t a g e

Power rating,

product o f vo lta ge

and current(KVA)

Her tz

Amperes

Volts

I1max

I1eff

Rated m a x i m u m

suppl y c u r r e n t

Maximum effective

supply current

De gre e of p r ot ec t io n

Singl e p h a s e

Duty cycle

Direct current

Constant current

Temperature

Su ita bl e f or s om e

ha zar do u s lo ca t io ns

Volta g e i n p u t

Lo w air p re ssu re

li ght

Off

Protective earth

(Ground)

Input

＋－

Adjust air/gas

pressure

Percent

Increase

Line co n n e c t i o n

Loose s h i e l d c u p

Autom a t i c

Manua l

Page.2

Do not d o this

Accessories And Spare parts

Accessories and Spare Parts List:

Waveform electrode tip

NO.F010

NO.F013

Co nt ro l tr an sf or me r

NO.F025

Pn eu m at ic v acu um c up u le

NO .F 0 01

Hook puller

NO.F004

Kriptol

NO.F007

St ud

NO.F016

Manual cupule

NO.F019

Back wheel

NO.F022

Sp ot we ld ing e le c tr ode

tip NO.F008

Washer adaptor

NO .F0 11

Fr ont p ar t o f ho ok p u ll er

NO.F014

Washer

NO.F017

Welding gun

NO.F020

Pull hammer

NO.F002

Ho ok

NO.F005

Ve rti ca l spo t we l di ng

pu ll ha mm er NO .F 0 03

Waveform wire

NO.F006

Carbon rod adaptor

NO.F009

Electrode holder

NO.F012

Triangle wasler

NO.F015

Ground wire clamp

NO.F018

Fr ont w he el

NO.F021

Ci rcu it b o ar d

NO.F028

Remark:

1)、Optionnal orders for above accessories and components are

available.

2)、Model and parts number required when ordering parts from

your local distributor.

Page.3

Trianger washer adaptor

Digitial dispiay NO. F 0 23 Time adjustment NO.F024

A.C.contactor N O .F0 2 6 Tools box NO . F0 27

Installation

Page.4

1、specifications

Input voltage

Output voltage

Input power

Input current

Operation way

Time regulation system

Currenf Regulafion

Dimension(mm)

Parameters

Instant max.current

Weight

Model

Single p hase

220V

50/60H Z

4000A

0-99ms

A.B.C

620*450*980

16KW

42A

Continuity

60kg

FY-4500

AC6 V-10 V Carb on rod h eati ng

AC1 V-12 V Wash er fus ion

AC1 V-13 V Butt w eld

2、Duty Cycle and Overheating

Duty cycle is percentage of 10 minutes that unit can weld at

rated load without overheating.

Page.5

Overheating Sto p work ing Wai t fift een mi nute s

for u nit to c ool

Red uce am pera ge or

reduce duty cycle

Wel d a gain

The welder is equipped with over-hert protection.On exceeding the

critical temperature,the welder will be stopped automaticlly.The

welder can be used again after cooling down.

3、Machine Installation

1)open the package and find out the owner's manual。

2)Check the supplied accessories according to packing list

that attached to this manual.

3)Properly install this equipment as following diagram.Inspect

the unit for any problems.If so,contact your local distributor

or service agency.To locate a distributor or service agency.

Page.6

Page.7

4、Selecting a Location

1)Select a correct location to place the unit.

2)Determine input power cord length according to its actual

operation requirement .Make sure that the supply cable is at

least 6mm indiameter

3)Do not move or operate unit where it could tip.

4)Use cart or unit handle to move unit .Do not pull the cords

to move unit.

5、Connecting Input Power

1、Inp ut pow er cor d（not le ss tha n 6mm

cop per co rd）.

2、Ove r-cu rren t prot ecti on.

3、Dis conn ect de vice l ine te rmin als.

4、Gro und wi re L1/ L2 inp ut con duct ors.

Ins tall atio n must m eet al l Nati onal a nd

Local Codes---hav e o nly q u ali f ied p e rso n s

mak e this i nsta llat ion.

Dis conn ect an d lock out/ tago unt in put po wer

bef ore co nnec ting i nput c ondu ctor s from

unit.

Sel ect ty pe and s ize of o ver- curr ent

protection.

Clo se and s ecur e door o n disc onne ct dev ice .

Remove lockout/tagout device,and place

swi tch in t he "on" position.

Page.8

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