FVC SPRINTER SP1123B Manuel utilisateur

01FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

INSTALLATION

GUIDE

SPRINTER PANEL STORAGE LOCKER

TOOLS REQUIRED

Additionalhelpissuggestedforafewoftheinstall

steps.

TIMETOINSTALLTHISPRODUCT:2HOURS

Pleaseinspecttheproductandpackagingupon

deliverytoensuretherearenoissuesandthatall

partsandhardwareareaccountedfor.

ContactusASAPifanythingismissingat:

support@ﬂatlinevanco.com

INSTALL INFO

BEFORE YOU START

+ TAPEMEASURE

+ MARKER

+ POWERDRILL

+ 7/32”DRILLBIT

+ CENTERPUNCH

+ HAMMER

+ STEPBIT

+ METALFILE

+ MASKINGTAPE

+ PAINT

+ 10MMWrench

+ 8MMWrench

+ 3MMAllenWrench

+ 2.5MMAllenWrench

+ DIEGRINDER(optional)

+ ANGLEGRINDERorBODYSAW

+ METALCUTOFFWHEELorBLADE

SP1123B + SP1124B

(NOTINCLUDED)

02FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

BEFORE YOU START

AllFlatlineVanCoproductsmustbeproperlyassembledandsecuredbeforeattaching

toyourvehicle.Improperattachmentcouldresultinanautomobileaccident,andcould

causeseriousbodilyinjuryordeathtoyouortoothersinvolved.Youareresponsiblefor

assemblingandsecuringFlatlineVanCoproductstoyourvehicle,checkingthemounting

pointsandattachmentspriortouse,andregularlyinspectingtheproductsforwearand

ordamage.Wealwaysrecommendyouuseaprofessionaltoinstallanyaftermarket

accessoriestoyourvehicle.Ifyouhavenomechanicalexperienceandarenotthoroughly

familiarwiththeinstallationprocedures,youmusthavetheproductinstalledbya

professionalinstallerorotherqualiﬁedpersons.Theresponsibilityisyoursandmustbe

takenseriouslyforeveryone’ssafety.

03FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

PACKAGE CONTENTS

DOOR FRAME ASSEMBLY DOOR FRAME GASKET

QTY: 1

BACKING PLATE 1 BACKING PLATE 2 DRILL/CUT TEMPLATE

QTY: 1 QTY: 1 QTY: 1 QTY: 1

DOOR FRAME ASSEMBLY DOOR FRAME GASKET

QTY: 1

BACKING PLATE 1 BACKING PLATE 2 DRILL/CUT TEMPLATE

QTY: 1 QTY: 1 QTY: 1 QTY: 1

DRIVER SIDE

PASSENGER SIDE

04FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

HARDWARE

M5 SCREW X 15 O.D. FLAT

WASHER M5-0.8 NYLON LOCKNUT M5-0.8 X 20 BUTTON HEAD

HEX DRIVE SCREW

M5-0.8 X 12 BUTTON HEAD

HEX DRIVE SCREW THREADLOCKER

QTY: 20 QTY: 20 QTY: 20 QTY: 8 QTY: 2

05FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

05FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 05

STEP | 01 LAYOUT AND INSTALL PREP

1.1 Clean Up: Startbycleaningtherearpanelsofanydirtand

debris.

1.2 Marking Points: Measureandmarktwospots3/8”fromthe

seamoftheupperplasticpaneland1/2”fromtherearbumper

plastictothemetalbodypanel(FIG 1).Thesemarkswillhelp

toguidetemplateplacement.

1.3 Template Alignment: Usetapetolineupthetemplate

paralleltotheplasticbodypanelsalongthemarks.Visualize

howthelockerwillﬁtonthevanandmakeadjustmentsas

necessary(FIG 2).

1.4 Tape Perimeter: Tapetheperimeterofthetemplate,leaving

drillholesexposed.Markallholeswithasharpie(FIG 3).

1.5 Cutting Path: Tracearoundtheinsideofthetemplateto

markthecuttingpath.Ensurethetemplateisﬂatagainstthe

van.

1.6 Remove Template: Carefullyremovethetemplate.You

shouldbeleftwithmarkingsasshownin(FIG 4).

NOTE - All ﬁgures depict driver side installation. The passenger

side follows the same steps, just mirrored.

INSTALL + TAPEMEASURE

+ MARKER

+ MASKINGTAPE

1/2”

FIG 1

FIG 3

FIG 2

FIG 4

CORNER GUIDE

CUTTING LINE

MOUNT HOLES

UPPER PLASTIC

REAR BUMPER

3/8”

06FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

STEP | 02 DRILLING MOUNT HOLES

2.1 Center Punch: LightlycenterpunchholesusingaCenter

Punch (FIG 5,6).

2.2 Drilling: Drilloutholesusinga7/32” Drill Bit (FIG 7,8).

NOTE - When drilling the holes next to the wheel well, be sure to

only drill through one layer of sheet metal.

+ POWERDRILL

+ 7/32”DRILLBIT

+ CENTERPUNCH

+ HAMMER

FIG 5

FIG 7

FIG 6

FIG 8

07FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

FIG 9

FIG 11

STEP | 03 CUTTING PANEL

3.1 Corner Guides: Drilloutcornerguideholeswithastepbitto

1/2”usingthetracedarchofthecuttinglineasavisualguide

(FIG 9,10).Thiswillserveasyourcornerguidewhencutting

outthepanel.

3.2 Body Saw: Useabodysaworanglegrinderwithametal

cuttingwheeltocutthetopandbottomhorizontallinesofthe

panelﬁrst.Proceedtocuttheleftandrightsides.Carefully

holdtheoppositeendofmetalonthelastcuttostabilize(FIG

11,12).

NOTE - Be sure to only be cutting through one layer of sheet

metal during this process.

NOTE - We recommend using a pneumatic or electric saw for

this step. We like the Astro Pneumatic Tool 930 Air Body Saber

Saw, but most saws with metal-cutting blades will work.

FIG 10

FIG 12

+ POWERDRILL

+ STEPBIT(MARKEDAT1/2”)

+ BODYSAWORANGLEGRINDER

+ METALCUTOFFWHEELORBLADE

CORNER GUIDE

08FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

STEP | 04 DEBURR AND CLEANUP

4.1 Deburr and Cleanup: Deburrthenewlycutholeandclean

upshavingsinsidecompartment(FIG 13,14).

NOTE - If you ﬁnd that the cut is uneven, you can clean up the

edge with a die grinder.

4.2 Mask Van Body: Remaskperimeterwithtape(FIG 15).

4.3 Rust Prevention: Paintrawedgesofdrillholesandcutlines

withrustpreventativepaint(FIG 16).

PRO-TIP: Optionally, wipe down and paint the inner

compartment in a well-ventilated area.

FIG 13

FIG 15

FIG 14

FIG 16

+ METALFILE

+ MASKINGTAPE

+ PAINT

09FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP: + 8MMWrench

+ 2.5MMAllenWrench

FIG 17

FIG 19

FACE PLATE

GASKET

BACKER PLATES

STEP | 05 LOCKER ASSEMBLY

5.1 Gather Components: Gatherthefaceplate,gasket,and

backerplates(FIG 17).

5.2 Mount Face Plate: InsertM5-0.8 X 20 Button Head Hex

Drive Screws inthelocationsshowninFIG 17 toholdthedoor

againstthevanbody(mirroredforpassengerside).

5.3 Gasket Placement: PlacetheGasketontoboltsfromthe

inside compartment (FIG 18).

5.4 Install Backer Plates: Looselyinstallbackerplateswith

Washers And Nuts (FIG 19).

5.5 Alignment: Ifthere’sanalignmentissue,drilloutholes

asneeded(avoidbackingplates).UseLoctite onscrewsthat

attachtopemnuts(FIG 20).

5.6 Assembly: Applypressuretoﬂextheassemblyintoplace

whentighteningscrews.Tightennutswithan8mm Wrench

and2.5mm Allen Wrench untilsnug.

FIG 18

FIG 20

BACKER PLATE

VAN BODY

CUT PANEL

LOCTITE

010FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP: + 10MMWrench

+ 3MMAllenWrench

STEP | 06 ADJUSTMENTS AND TUNING

6.1 Latch Compression: Usinga10MM Wrench,loosentheJam

Nut (FIG 21) toadjusttheCompression Bolt andretightenthe

nutwhenadjustmentiscomplete.

NOTE - Screw the bolt out to increase seal compression and

screw the bolt in to decrease seal compression.

6.2 Hinge Bolts: Thehingescanbeadjustedusinga10MM

Wrench and 3MM Allen Wrench.TightentheHinge Pivot Bolt

toincreasetorque,loosenHinge Pivot Bolt todecreasetorque

(FIG 21).

YourRearStorageLockerisnowreadyforaction!Happy

travels!

JAM NUT

COMPRESSION BOLT

HINGE PIVOT

BOLT

FIG 21

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels FVC Accessoires automobiles

FVC

FVC Sprinter Bed System Flarespace Manuel utilisateur

FVC

FVC SP0301B Manuel utilisateur

FVC

FVC TR0105B Manuel utilisateur

FVC

FVC TR0114B Manuel utilisateur

FVC

FVC Low Pro Front Fairing Manuel utilisateur

FVC

FVC Low Pro Roof Rack 148 HR Manuel utilisateur

FVC

FVC Sprinter Side Ladder Manuel utilisateur

FVC

FVC 24 Inch Upper Cabinet Manuel utilisateur

FVC

FVC SP1104B Manuel utilisateur

FVC

FVC TR1101B Manuel utilisateur

FVC

FVC SP1001B Manuel utilisateur

FVC

FVC TR0107B Manuel utilisateur

FVC

FVC TR1103B Manuel utilisateur

FVC

FVC PM0301B Manuel utilisateur

FVC

FVC SP0301B Manuel utilisateur

FVC

FVC TR0201B Manuel utilisateur

FVC

FVC Low Pro Roof Rack 148 HR Manuel utilisateur

FVC

FVC SP0208B Manuel utilisateur

FVC

FVC SP0114B Manuel utilisateur

FVC

FVC Low Pro F80 Kit Manuel utilisateur

FVC

FVC SP0206B Manuel utilisateur

FVC

FVC UN3005B Manuel utilisateur

FVC

FVC Sprinter Rear Step Manuel utilisateur

FVC

FVC UN0107B Manuel utilisateur

Manuels Accessoires automobiles populaires d'autres marques

James Baroud

James Baroud Odyssey Manuel utilisateur

Motorola

Motorola i50sx Manuel utilisateur

Yakima

Yakima 9MM STANDARD BIKE MOUNT Manuel utilisateur

Feniex

Feniex T3 Manuel utilisateur

Renault

Renault 77 11 423 180 Manuel utilisateur

Kia

Kia E8300-4D000 Manuel utilisateur

Brink

Brink 756843 Manuel utilisateur

Whispbar

Whispbar K085W Manuel utilisateur

v.link

v.link CI-VL2-PC-HSD Manuel utilisateur

Viking

Viking Stack-Rack Guide de configuration rapide

Aries

Aries 203015 Manuel utilisateur

Choetech

Choetech AT0005 Manuel utilisateur

ZZ2

ZZ2 ZZAIR-PRO Manuel utilisateur

Holman

Holman 4A80L Manuel utilisateur

Thule

Thule 2075 Manuel utilisateur

Motorola

Motorola T325 Manuel utilisateur

TAUBENREUTHER

TAUBENREUTHER 16-3950 Guide d'installation

DV8

DV8 FBJL-02 Manuel utilisateur