FVC SP1104B Manuel utilisateur

PROD

UCT I

MAGE

SP1104B

Sprinter Rear Tire Carrier

Installation Guide

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

All Flatline Van Co products must be properly assembled and secured before attaching to your

vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily

injury or death to you or to others involved. You are responsible for assembling and securing Flatline

Van Co products to your vehicle, checking the mounting points and attachments prior to use, and

regularly inspecting the products for wear and or damage. We always recommend you use a

professional to install any aftermarket accessories to your vehicle. If you have no mechanical

experience and are not thoroughly familiar with the installation procedures, you must have the

product installed by a professional installer or other qualiﬁed persons. The responsibility is yours

and must be taken seriously for everyone's safety.

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

thanks.

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

THANK YOU!

ARE YOU EXCITED ABOUT YOUR NEW TIRE CARRIER? HERE ARE A FEW THINGS TO

DO BEFORE BEGINNING THE INSTALLATION PROCESS--

• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO

DAMAGE INCURRED DURING SHIPPING.

• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR

CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.

• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK

INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS

AND HARDWARE.

• GATHER ALL TOOLS REQUIRED FOR INSTALL.

-9/16 BOX WRENCH

-9/16 DEEP SOCKET

-3/4 BOX WRENCH OR SOCKET

-7/32 HEX KEY ALLEN WRENCH

-5MM HEX KEY ALLEN WRENCH

-3/16 DRILL BIT

-1/4 DRILL BIT

-3/8 DRILL BIT

-POWER DRILL

-RED LOCTITE

ESTIMATED INSTALL TIME- 2 HRS

ADDITIONAL HELP IS SUGGESTED FOR A FEW OF THE INSTALL STEPS.

TOOLS

7/32 ALLEN KEY

9/16 WRENCH 3/4 WRENCH

RATCHET

9/16

9/16 DEEP

SOCKET

13/16

13/16 DEEP

SOCKET

5MM ALLEN KEY

PACKAGE CONTENTS

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TIRE CARRIER FRAME

QTY - 1

WHEEL BRACKET

QTY - 1

BACKER PLATE

QTY - 2

LOCK ROD

QTY - 1

LOWER HINGE BACKING

PLATE

QTY - 1

UPPER HINGE BACKING

PLATE

QTY - 1

DOOR MOUNTING BOSS

QTY - 1

DRILL TEMPLATE

QTY - 1

HARDWARE

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

3/8-16 X 1 HEX HEAD SCREW

QTY - 2

3/8-16 X 1.5 HEX DRIVE

BUTTON HEAD SCREW

QTY - 4

1/2-13 X 1.5 SQUARE NECK

CARRIAGE BOLT

QTY - 4

1/2 SCREW FLAT WASHER

QTY - 4

1/2-13 NYLON INSERT

LOCKNUT

QTY - 4

3/8-16 X 2.25 BUTTON HEAD

HEX DRIVE SCREW

QTY - 1

3/8 SCREW FLAT WASHER

QTY - 3

3/8-16 FLANGED NYLON

INSERT LOCKNUT

QTY - 5

5/8 SCREW WEATHER

RESISTANT SEALING

WASHERS

QTY - 1

0.787 I.D. SNAP IN PANEL

PLUG

QTY - 1

MULTIDIAMETER DRILL BIT

QTY - 1

M14-1.5 X 65 WHEEL STUD

QTY - 3

M14-1.5 LUG NUT

QTY - 3

LUG NUT KEY

QTY - 1

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

LET’S GET STARTED!

1. FIRST STEP IS TO REMOVE YOUR INTERIOR DOOR PANEL AND ANY THING

THAT MAY BE IN THE WAY, LIKE INSULATION, ETC.

NOTE- YOU MAY HAVE ANY NUMBER OF DIFFERENT DOOR

CONFIGURATIONS- STOCK FULL TRIM, STOCK HALF TRIM, STOCK

PANEL, UPHOLSTERED WOOD, ETC. EACH REQUIRE THEIR OWN

REMOVAL METHOD. PLEASE NOTE THAT THE PANEL STYLE TRIMMED

DOOR REQUIRES ADDITIONAL DRILLING AND THE USE OF THE

PROVIDED PANEL PLUG.

2. NEXT WE’LL START DRILLING THE THIRD MOUNT HOLE INTO THE DOOR OF

THE VAN. THIS IS A MULTI-STEP PROCESS.

A. GRAB THE PROVIDED TEMPLATE TO MARK THE LOCATION OF YOUR

HOLE AS SHOWN IN FIGURE 1. THE TOP AND RIGHT SIDE OF THE

TEMPLATE ALIGN WITH THE BODY LINES OF THE VAN AS SHOWN.

MARK YOUR HOLE, THEN PROCEED WITH DRILLING A 3/16” PILOT

HOLE.

B. IF YOU HAVE THE PANEL STYLE DOOR TRIM, AT THIS POINT YOU NEED

DRILL THROUGH AGAIN USING A 1/4” OR SIMILAR BIT THAT IS LONG

ENOUGH TO REACH TO THE SHEET METAL ON THE BACKSIDE OF THE

DOOR (SEE FIGURE 2) THEN DRILL THE HOLE ON THE INSIDE OF

YOUR DOOR TO 7/8“ TO FIT THE PANEL PLUG. THIS HOLE IS SIZED TO

FIT A 9/16 DEEP WELL SOCKET TO MAKE FASTENING EASIER.

NOTE- SKIP THIS STEP IF YOU HAVE THE OPENING ON THE INSIDE OF

YOUR DOOR AS SEEN WITH FULL AND HALF TRIM DOORS. SEE OUR

INSTALL VIDEO FOR THIS PRODUCT FOR MORE INFO.

C. DRILL THROUGH ALL WITH THE 3/8” DRILL BIT

D. USING THE STEP BIT, DRILL THE OUTSIDE HOLE ON YOUR DOOR OUT

TO 5/8” TO FIT THE DOOR MOUNTING BOSS (DO NOT INSTALL YET)

NOTE- WE LIKE TO MARK THE STEP BIT AS SHOWN BELOW TO

AVOID DRILLING TOO FAR.

FIGURE 1

FIGURE 2

MARK HOLE

MARK BIT

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 6

3. NOW YOU CAN BEGIN ASSEMBLING THE TIRE CARRIER. ATTACH THE WHEEL

BRACKET TO THE TIRE CARRIER FRAME AS SHOWN IN FIGURE 3 USING

THE (4)

1/2-13 X 1.5 SQUARE NECK CARRIAGE BOLTS, (4) 1/2 SCREW FLAT

WASHERS, AND (4) 1/2-13 NYLON INSERT LOCKNUTS. ENSURE THAT THE (2)

BACKER PLATES ARE INSTALLED BENEATH THE CARRIAGE BOLTS AS

SHOWN IN FIGURE 3. TIGHTEN THIS DOWN.

NOTE-

4. OPTIONAL STEP- SINCE WE PROVIDE LOCKING LUG NUTS, YOU DO NOT

NEED TO INSTALL THE LOCK ROD UNLESS YOU WANT THE EXTRA

PROTECTION. LEAVING IT UNINSTALLED PROVIDES A CLEAN LOOK IF YOU

HAVE COOL CENTER CAPS FOR YOUR WHEELS. IT CAN ACCEPT VARIOUS

LOCKS, BUT OUR FAVORITE IS A TRADITIONAL HITCH LOCK.

TO INSTALL- INSERT INTO THE WHEEL BRACKET AS SHOWN BELOW AND

FASTEN USING THE (2) 3/8-16 X 1 HEX HEAD SCREW, AND (2) 3/8 SCREW

FLAT WASHER. THE DEPTH IS ADJUSTABLE TO SUIT YOUR SPECIFIC WHEEL

SETUP. ENSURE IT STICKS OUT ENOUGH FOR THE LOCK TO HAVE

CLEARANCE WITH YOUR WHEEL INSTALLED.

FIGURE 3

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 7

5. NOW SLIDE THE 5/8 SCREW WEATHER RESISTANT SEALING WASHER ONTO

THE DOOR MOUNTING BOSS AND PRESS INTO THE DOOR AS SHOWN

IN FIGURE 4.

6. THE NEXT FEW STEPS WILL REQUIRE A SECOND PERSON TO HELP OUT.

GRAB BOTH THE HINGE BACKING PLATES AND (4) 3/8-16 X 1.5 HEX DRIVE

BUTTON HEAD SCREW AND INSERT THEM INTO THE DOOR AS SHOWN

BELOW. ONE PERSON WILL NEED TO HOLD THESE IN PLACE FOR THE

SECOND PERSON TO PERFORM THE NEXT STEP.

FIGURE 4

TOP HINGE BOTTOM HINGE

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

7. WHILE SOMEONE HELPS TO HOLD HINGE BACKING PLATES AND HARDWARE

IN PLACE, FIRST INSERT THE 3/8-16 X 2.25 HEX DRIVE BUTTON HEAD SCREW

AND 3/8 SCREW FLAT WASHER THROUGH THE 3RD MOUNT OF THE TIRE

CARRIER AND INTO THE DOOR MOUNTING BOSS AS SHOWN IN FIGURE 5.

THEN FIT THE TIRE CARRIER ON TO THE PROTRUDING HARDWARE ON THE

HINGES OF THE VAN AND SECURE WITH (4) 3/8-16 FLANGED NYLON INSERT

LOCKNUTS. LEAVE THESE A LITTLE LOOSE TO ALLOW MOVEMENT OF THE

TIRE CARRIER FOR ALIGNMENT.

NOTE- THIS STEP IS TRICKY AND REQUIRES A BIT OF JUGGLING

BETWEEN THE TIRE CARRIER FRAME AND REQUIRED HARDWARE.

INSERT THIS HARDWARE FIRST

FIGURE 5

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

8. FASTEN THE REMAINING 3/8-16 FLANGED NYLON INSERT LOCKNUT INSIDE

THE DOOR (FIGURE 6) AND THEN PROCEED WITH ALIGNING THE TIRE

CARRIER. ALIGN WITH THE DOOR/WINDOW BODY LINES AS SHOWN IN

FIGURE 7. CAREFULLY OPEN THE DOOR AND ENSURE THAT THE DOOR STOP

ON THE LOWER HINGE BRACKET ENGAGES THE FACTORY BUMP STOP. NOW

TIGHTEN ALL FASTENERS ON THE HINGES AND INSIDE DOOR.

NOTE- MORE DETAIL ON BUMP STOP IN OUR INSTALL VIDEO FOR THIS

PRODUCT.

FIGURE 6

FIGURE 7

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