Flowserve IPS Detect Manuel
IPS Detect
Document : OIM_FLS_IPS Detect
File :
OIM_FLS_IPS Detect_EN_14
Date / Version : 06.10.2016 / 14
Sterling SIHI GmbH
Lindenstraße 170 - 25524 Itzehoe - Germany
Telefon: +49(0)4821 / 771-01 -
Fax +49(0)4821 / 771-274
Created 06.10.2016 Kortstock
Verified 06.10.2016 Lott
Released 06.10.2016 Dr. Kösters
Installation & Operating
Instructions
IPS Detect
(vibration sensor and condition monitoring for pumps)
IPS Detect
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Content
1 Safety instructions ..................................................................................................... 3
2 Prescribed Operation of IPS Detect .......................................................................... 4
2.1 Product code ......................................................................................................... 5
3 Mounting the IPS Detect ............................................................................................ 6
3.1 Mounting details .................................................................................................... 6
4 Electrical connection ................................................................................................. 7
4.1 Wiring in the housing ............................................................................................. 7
4.2 Electrical connection check ................................................................................... 9
5 Operation IPS Detect ................................................................................................ 10
5.1 Configuration ....................................................................................................... 10
5.1.1 Configuration vibration velocity ........................................................................ 12
5.2 Calibration condition monitoring .......................................................................... 13
5.2.1 Calibration condition monitoring with push button ........................................... 14
5.2.2 Calibration with IPS Vibrosoft software ............................................................ 17
5.3 Monitoring operation ........................................................................................... 19
5.3.1 Vibration velocity .............................................................................................. 19
5.3.2 Condition monitoring ........................................................................................ 19
6 Trouble-shooting ...................................................................................................... 20
7 Maintenance and repair ........................................................................................... 21
7.1 Cleaning .............................................................................................................. 21
7.2 Repair .................................................................................................................. 21
7.3 Exchange ............................................................................................................ 21
7.4 Software history .................................................................................................. 21
8 Technical data .......................................................................................................... 22
9 Certification and approvals ..................................................................................... 24
9.1 CE-mark, Declaration of conformity .................................................................... 24
9.2 EU Type Examination Certificate ........................................................................ 27
9.3 Certification of Conformity ................................................................................... 29
10 Accessories .............................................................................................................. 33
10.1 Cooling element .................................................................................................. 33
10.2 Software .............................................................................................................. 34
10.2.1 IPS Vibrosoft software ................................................................................. 34
10.2.2 EDD for Siemens and Emerson ................................................................... 34
10.2.3 DTM for FDT frame applications .................................................................. 34
10.3 IPS DataUSB ..................................................................................................... 35
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1 Safety instructions
The IPS Detect system has been designed to operate safely and in accordance with the
current regulations and EU standards.
This device must be installed and commissioned by personnel that are suitably qualified to
local and national electrical and/or safety regulations. Importantly, the device must be
installed and operated in accordance with this manual & respective instructions.
Failure to install and operate the IPS Detect module in accordance with the instruction
manual will invalidate any warranty, although your statutory rights will remain unaffected.
Also, it should only be used for applications in which its manufacturer, Flowserve Sterling
SIHI GmbH, prescribes.
Modifications and/or repairs to the device should not be undertaken unless expressly
stated and explained within this manual. Failure to comply with this instruction may cause
serious harm to site personnel and will invalidate any warranty. Should any fault occur
that is not described in this manual, then the manufacturer should be contacted for
guidance and the device taken out of use.
Caution! Explosion hazardous area
Integrated within this manual is a section that covers the use of the device in
Ex-hazardous areas where an explosion could occur. In such Ex-rated
circumstances, it is vital that the respective section of this manual is
observed.
Please note EN / IEC 60079-14 along with other relevant national,
International, and European standards, directives, and regulations.
Mounting and connection within an Ex rated area must be done only by
suitably qualified personnel.
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2 Prescribed Operation of IPS Detect
The IPS Detect module is a remote sensor that is easily attached to the pump.
The sensor is an ideal solution for vibration velocity measurement in accordance with
DIN/ISO 10816, 5199, 9905. The unit also monitors the condition of the pump at
frequencies in excess of those cited within DIN/ISO10816 (sometimes known as noise) in
order to predict long(er) term failure through process upset that can lead to vibration and
consequent failure.
Monitoring of these parameters allows the user to optimise Life Cycle Cost by controlling
the effects caused by bearing failure, imbalance, misalignment, detrimental pipe-work
forces, and cavitation, etc.
Simply put, the sensing module compares actual running values with a pre-defined
threshold in order to notify the user about any alarming conditions. There are two ways to
get this information. Firstly, there is an LED display on the module with a traditional Green,
Yellow, and Red lamp arrangement. Secondly, the 4-20mA signal can be connected to
site-standard control modules.
With the same interface, digital communication can be achieved through an FSK-Modem
(FSK STERLING link) for further information and calibration (HART
®
compatible modems
can be used). A software tool is also available for use with a WINDOWS
®
operated PC.
Features:
Output of vibration velocity (RMS 10Hz 1kHz; 0 20 mm/s ) according to DIN/ISO
10816, 5199, 9905
Condition monitoring up to 5.6 kHz (normal / unacceptable operating mode)
4 ... 20 mA interface
Installation up to 160 °C surface temperature by use of cooling elements
LED display green, yellow and red
Digital communication through FSK* modem (HART
®
compatible) for additional
information or the professional software IPS Vibrosoft
EDD driver for Siemens SIMATIC PDM and Emerson AMS
DTM driver for FDT frame applications
Integrated error memory
Simple mounting on the pump
Requires no experience of vibration analysis technology
II 2G Ex ia IIC T4 Gb
IECEx Ex ia IIC T4 Gb
* FSK Frequency Shift Keying
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2.1 Product code
e.g. IPS Detect 100 C1 P6 H K Ex
Type / Function (software)
Pump sensor
100
Design Compact
C1
Housing/casing Polyamid PA6
P6
Output interface 4..20 mA HART
H
Connectivity Terminal block
K
Approval For non hazardous areas
00
Ex-ia
Ex
Name plate
II 2G Ex ia IIC T4 Gb
ATEX Labeling
1 Device group 2 Category
3 Area (gas or dust) 4 Electrical type of protection
5 Explosion group 6 Temperature Class
7 Equipment Protection Level (EPL)
IECEx Ex ia IIC T4 Gb
IECEx Labeling
1 Electrical type of protection 2 Explosion group
3 Temperature Class 4 Equipment Protection Level (EPL)
1
2 4 5 6 7 3
1 2 3 4
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3 Mounting the IPS Detect
3.1 Mounting details
The recommended mounting position for the IPS Detect sensor is shown in the document
FLS_IPS Detect the document on
the IPS Detect CD.
The sensor is mounted with a single M8 x 60mm [VA2] screw at the pump.
Flowserve SIHI volute casing pumps with a bearing bracket are generally prepared with
two standard M8 tapped holes. For other pumps, or if no M8 threaded hole available, an
M8 adaptor can be used which is be bonded to the surface with a suitable metal adhesive
glue. This eliminates the need to drill a fixing hole. The M8 adapter is included in delivery.
The metal adhesive should be suitable for condition of use.
Examples for metal adhesive: Pattex Stabilit Express, Henkel
Best-Quick Mix 801, Best Klebstoffe
SikaFast-5215, Sika
Picture: Mounting at bearing bracket Picture: adaptor piece with metal adhesive
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4 Electrical connection
Please note before connecting the sensor:
- The supply voltage must match the associated voltage as specified on the nameplate.
Warning!
- If the device is to be installed in an explosion hazardous (Ex) rated area, then all
associated national standards, directives, and safety instructions must be adhered to
for the appropriate area. Specifically, the correct type of cable gland must be
employed.
4.1 Wiring in the housing
1. Undo the cover screws in order to remove housing cover and gasket.
Picture: Sensor IPS Detect
2. Strip the ends away from the protective covering of the supply cable as shown
below.
Picture: Supply cable
50 mm
10 mm
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+-
3. Insert the cable through the cable gland so that the ends easily reach the
connection terminals.
Picture: Cable ends
4. Connect the cable to the terminals. To open the terminal clamps use a screwdriver
to press open and then insert the cable ends.
Picture: Connection description Picture: Open the clamp
Caution! Explosion hazardous area
Disconnect the electrical supply before installing the device.
Ensure that the bare cable ends cannot make contact with any other part of
the device other than the terminals.
Ensure that the device is kept free from moisture and foreign bodies.
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5. Pull back the cable in order to remove any excess from within the terminal head.
Subsequently tighten the cable gland.
Picture: Connected cable Picture: Cable inside of the housing
6. Replace the gasket ensuring that it does not cover the LEDs and then tighten with
the two screws.
Picture: Sensor gasket
4.2 Electrical connection check
Perform the following checks after completing electrical installation of the device.
Is the connection in accordance with the description?
Is the cable gland firmly tightened?
Is the fitting of the gasket correct and the LEDs clearly visible?
Are the housing cover screws tightened correctly?
-up once the electrical supply is (re) connected.
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5 Operation IPS Detect
IPS Detect measures the vibration velocity of the pump in accordance with DIN/ISO
10816, 5199 and 9905 for preventive maintenance.
Furthermore, an optional condition-monitoring element can be simply activated in order
to monitor vibration up to 5.6kHz. For this condition monitoring to be possible, however,
the sensor must be calibrated beforehand (see topic 5.2). Subsequently, the sensor
compares actual values of the vibration Third-octave spectrum (up to 5.6 kHz) with pre-
defined alarm thresholds. Consequently, site personnel can be informed if these values
are exceeded.
5.1 Configuration
For most applications, the sensor is sent out already configured without the need to make
any changes. Should the user want to make any changes to the pre-set parameters,
however, then such configuration is possible with an FSK-modem (HART -Modem) with
the IPS Detect
EDD and DTM framework software tools or with IPS DataUSB
(SIHIdataUSB)
coupled to IPS Vibrosoft
software. See also page 30.
Picture: Configuration over IPS DataUSB (SIHIdataUSB) and IPS Vibrosoft Software
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