First Choice T2 Polis MC18 Manuel utilisateur

SPARE PARTS DIAGRAM FOR

First Choice Group

Blakeney Way, Kingswood Lakeside

Cannock, Staffs, WS11 8LD

TEL: 01543 577778 FAX: 01543504141

Email: [email protected]

Web: www.firstchoice-cs.co.uk

Bakery Oven

T2 Polis MC18

T3 Polis MC18

T4 Polis MC18

T6 Polis MC18

INDEX

1. INTRODUCTION.................................................................3

2. HOW TO USE THIS MANUAL.......................................4

3. SPECIFICATIONS..............................................................6

3.1. Identification of the product...................................................................6

3.2. Conformity to directives........................................................................6

3.3.Envisaged use.......................................................................................6

3.4.Technical specifications.........................................................................8

4. INSTALLATION WARNINGS..........................................9

4.1. Delivery checks.....................................................................................9

4.2. Choice of place of installation.............................................................10

4.3. Electrical connection...........................................................................10

5. INSTALLATION..................................................................12

5.1. Check list............................................................................................12

5.2. Choice of the place of installation of the oven....................................12

5.3. Moving the module .............................................................................12

5.4. Mounting the module..........................................................................13

5.5. Connecting the steam outlet...............................................................13

5.6. Checks before start up........................................................................15

6. CONTROL PANEL............................................................16

6.1 DESCRIPTION OF CONTROLS .........................................................16

7. FUNCTIONS.......................................................................17

7.1. SYSTEM FUNCTIONAL STATES......................................................17

7.1.1. Standby on/off button ...............................................................17

7.2. SETTINGS..........................................................................................17

7.2.1. Set temperature setting .......................................................17

7.2.2. Upper and lower element setting ..............................................17

7.2.3. Economy button........................................................................18

7.2.4. Start/Stop button........................................................................18

7.2.5. Oven light button ......................................................................19

7.2.6 Light switch for suction hood - Light switch for steam generator

................................................................................................................19

7.3. PROGRAMMING................................................................................19

7.3.1. Clock and day setting....................................................................19

7.3.2. Baking cycle programming............................................................20

7.3.3. Auto switch-on programming ........................................................21

7.3.4. Timer setting .................................................................................22

7.4. ALARMS.............................................................................................23

7.4.1. OVERTEMPERATURE ALARM....................................................23

8. THE USE OF THE OVEN..............................................24

8.1. Preparations for use ...........................................................................24

8.2. Switching on the control panel............................................................24

8.3. Settings...............................................................................................24

8.4. Starting baking....................................................................................24

8.5. Loading the oven................................................................................25

8.6. PROGRAMMING................................................................................25

8.6.1. Programming the clock .................................................................25

8.6.2.Programming temperature setting..................................................26

8.6.3. Programming on time for the oven roof and bedplate resistors....26

8.6.4. Programmed switching..................................................................26

8.7. General indications for good baking...................................................27

8.8. Switching off .......................................................................................29

8.9.Cleaning...............................................................................................29

9. CLEANING...........................................................................30

9.1. Cleaning of any visible glass and stainless steel parts.......................30

9.2. Cleaning of any refractory part ...........................................................30

9.3. Cleaning the oven’s baking chamber..................................................31

9.4. Cleaning the external surface.............................................................31

10. MAINTENANCE..............................................................32

10.1. ORDINARY MAINTENANCE WORK................................................32

10.1.1. Light replacement........................................................................32

10.2. Electrical diagram.............................................................................33

10.3. Adjustment for different feed voltages..............................................33

10.3.1. The cabling for the resistor wires................................................33

10.3.2. The cabling for the feed to the control panel...............................33

10.3.3. Application of new label ..............................................................34

10.4. Exploded views and spare parts list .................................................34

11. DECOMMISSIONING AND DEMOLITION...........41

1. INTRODUCTION

The modular “TEOREMA POLIS” ovens represent the new way of

making traditional pastry ovens.

They are designed and manufactured to demanding mechanical

and electrical standards and are built to last.

“TEOREMA POLIS” has been designed having in mind the end

user.

“TEOREMA POLIS” has a complete range to satisfy

everybody’s needs.

Dr. Zanolli S.r.l. thank you for the preference given to our company.

We at Zanolli can assure you that you have made a good choice as

we have been making quality products for decades now and have

never engaged in counterproductive penny-pinching in our selection

of the best available materials.

2. HOW TO USE THIS MANUAL

This manual should be kept near to the equipment itself so that

it can be quickly and easily consulted. The manual must travel with

the equipment if it is moved to another owner, as the latter may not

be considered complete or safe without it.

Please take note of the code and revision numbers which are

behind the back cover. If this copy should get mislaid or destroyed,

you can order another one by referring to the codes.

This manual is divided up into a number of chapters. All of

these should be read by the installers, maintenance staff and the

final user, both in relation to its safe use and in order to obtain the

best results from this product.

Despite this we also give below some useful indications on how to

look things up quickly in the various chapters.

The paragraphs with this symbol contain essential safety

information. They must all be read both by the installers and by

the final user and any of his staff who may use equipment. Dr.

Zanolli S.r.l. shall not be held liable for any damage which may

occur as a result of failure to observe the norms indicated in

these paragraphs.

The paragraphs with this symbol contain important information

which can be used to avoid damage caused to the equipment .

It is the user’s own interest also to read these paragraphs

carefully.

Chapter 3 describes the field of use of the equipment and provides

the characteristics and figures which may be needed when

choosing, installing and using it. It should be used as a reference to

check the use which is intended to be made of the equipment

corresponds to that for which it was designed, and whenever is

necessary, to know an exact size value relating to the equipment.

Chapter 4 and 5 provide all the information necessary for the

installation of the equipment. The manual is primarily written for

specialised staff but may be read in advance also by the final user

to prepare and set up the space and necessary for the proper

working of the equipment.

Chapter 6 is for reference when the user wishes to clarify specific

aspects of the control panel . It is not advisable to use this chapter

as a way to learn how to use the equipment from scratch.

Chapter 7 is useful for the user who has to learn to use the oven. It

guides the user through essential operations for switching on, use

and switching off of the equipment in safety. To exploit all of the

possibilities of the equipment the user should refer to chapter 6.

Chapter 8 provides all the information required for the cleaning of

the equipment i.e. all those operations which have to be carried out

by the user in order to ensure that the equipment continues to

function safely ( especially from the point of view of hygiene ) and

generally obtains the best result at all times.

Chapter 9 provides the information necessary for proper periodic

and extraordinary maintenance, e.g. repairing or replacing parts of

the equipment.

This chapter also has an exploded view of the equipment and list of

spare parts to make ordering and replacing any damaged part

easier.

These maintenance operations must be carried out by

specialised staff.

3. SPECIFICATIONS

3.1. Identification of the product

This is the manual for the following baking modules from the

Teorema Polis series:

T2 POLIS/MC18, T2 POLIS/MC28,

T3 POLIS/MC18, T3 POLIS/MC28,

T4 POLIS/MC18, T4 POLIS/MC28,

T6 POLIS/MC18 and T6 POLIS/MC28

3.2. Conformity to directives

The following baking modules:

T2 POLIS/MC18, T2 POLIS/MC28,

T3 POLIS/MC18, T3 POLIS/MC28,

T4 POLIS/MC18, T4 POLIS/MC28,

T6 POLIS/MC18 and T6 POLIS/MC28

bear the following compulsory mark:

which guarantees their conformity to the following European

directives:

- 89/336 CEE electromagnetic compatibility

- 73/23 CEE low voltage

3.3.Envisaged use

The following baking modules:

T2 POLIS/MC18, T2 POLIS/MC28,

T3 POLIS/MC18, T3 POLIS/MC28,

T4 POLIS/MC18, T4 POLIS/MC28,

T6 POLIS/MC18 and T6 POLIS/MC28

have been designed to bake pastry products.

The baking modules:

T2 POLIS/MC18, T2 POLIS/MC28,

T3 POLIS/MC18, T3 POLIS/MC28,

T4 POLIS/MC18, T4 POLIS/MC28,

T6 POLIS/MC18 and T6 POLIS/MC28

are intended for professional use in the food industry and are

exclusively intended to be used by qualified staff.

The operations envisaged in normal usage are the opening and

closing of the doors, the loading and unloading of the products from

the bedplates of the baking chamber, switching on, regulation,

switching off and cleaning of the equipment.

3.4.Technical specifications

The following table shows the baking modules’ technical

specifications

POLIS

MC18

(MC28)

POLIS

MC18

(MC28)

POLIS

MC18

(MC28)

POLIS

MC18

(MC28)

Units of

measure

-ment

Weight Kg

External dimensions 34x125x87

(46x125x87) 34x166x87

(46x166x87) 34x125x147

(46x125x147) 34x166x147

(46x166x147) cm

Baking chamber size 18x83x66

(28x83x66) 18x124x66

(28x124x66) 18x83x126

(28x83x126) 18x124x126

(28x124x126) cm

Number of 60x40

baking sheets 2 3 4 6 n°

Electrical feed three-phase or three-phase + neutral

Voltage 230 or 400 Vac

Frequency 50 or 60 Hz

Current at 400V 50Hz 8.7 11.3 14.5 18.8 A

Current at 230V 50Hz 15 19.6 25.1 32.7 A

Maximum instantaneous

current at 400 V 9.1 11.8 17.4 22.6 A

Maximum instantaneous

current at 230 V 15.7 20.5 30.1 39.3 A

Total electrical power 6 7.8 10 13 KW

Electrical connection plugless 4 or 5 lead cable

Cable length 2 M

Section of lead wires 4 6 (400V) 10 (230V) Mm2

Baking chamber light

Type halogen

Power 50 W

Baking control

Temperature control electronic thermoregulator

Maximum temperature

which can be set 370 °C

Thermostat safety

temperature 400 °C

Power control separate for oven roof and bedplate

Ambient conditions

Temperature 0 - 40 °C

Maximum humidity 95% without condensation

4. INSTALLATION WARNINGS

WARNING: These installation instructions are intended

only for staff which is qualified for the installation and the

maintenance of electrical and/or gas plant.

Installation by any other person may cause damage to the

equipment, persons, animals or things.

Furthermore, if it is necessary to make any modifications or

additions to the electrical and/or gas plant, where the equipment is

going to be installed, the person carrying out such alterations must

obtain certification that the works have been carried out in

accordance with the norms in force in that country.

4.1. Delivery checks

Unless otherwise agreed the products are carefully packed in a

strong wooden crate with a blister sheet of nylon to protect them

from shocks and humidity during forwarding and are delivered to the

driver in perfect conditions.

We recommend, however, that packaging is checked on arrival of

the goods, to ensure that there are no visible signs of damage. If

there are any such signs, indicate their nature on the delivery note,

which has to be signed by the driver.

Once the equipment is unpacked, check to see if it has suffered any

damage. Also check that any parts which are delivered unattached

to the equipment are present. If there has been any damage to the

equipment and/or any parts are missing, do not forget that the

forwarding company will accept complaints only up to 15 days from

the delivery day and that dr. Zanolli S.r.l. will not be liable for

damage suffered to its products during transport. We are

nevertheless willing to help you in presenting your complaint.

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