Fimap MXR Manuel d'instructions

WORKSHOP HANDBOOK

MXR

Version: AA

Date: January 15, 2014

Document Number:10045983/ATE

Contents

I Product Introduction 4

1 Serial Number and Technical Support 5

1.1 The Serial Tag ................................. 5

1.2 Serial Tag location ............................... 5

2 Main Technical Features 6

II Anomalies Resolution Guide 8

3 Trouble-shooting for the most common anomalies 9

3.1 Electrical system: what to do if. . . ...................... 9

3.2 Mechanical scrubbing system: what to do if. . . .............. 12

3.3 Drying system: what to do if. . . ....................... 13

3.4 Frame and traction system: what to do if. . . ................ 15

3.5 Solution delivery system: what to do if. . . ................. 16

4 Disassembling Procedures 17

4.1 Electrical Installation ............................. 18

4.2 Mechanical Friction System ......................... 20

4.3 Drying System ................................. 22

4.4 Frame and Traction System ......................... 25

4.5 Solution Delivery System ........................... 27

III Machine Description 30

5 Electrical System 31

5.1 Structure .................................... 31

5.2 Description ................................... 31

5.3 Location of Electrical components ...................... 32

5.4 Adjustments .................................. 40

5.5 Maintenance and Checks ........................... 43

5.6 Alarm Table ................................... 44

5.7 Menu tables ................................... 45

5.8 Technical Features ............................... 51

5.9 Recommended Spare Parts .......................... 51

6 Mechanical Rubbing System 52

6.1 Structure .................................... 52

6.2 Description: ................................... 52

6.3 Adjustments .................................. 53

6.4 Maintenance and checks ........................... 53

6.5 Technical Features ............................... 56

6.6 Consumable Spare Parts ........................... 56

6.7 Recommended Spare parts .......................... 56

7 Drying System 57

7.1 Structure .................................... 57

7.2 Description ................................... 57

7.3 Adjustments .................................. 58

7.4 Maintenance and Checks ........................... 59

7.5 Technical Features ............................... 63

7.6 Consumable Spare Parts ........................... 63

7.7 Recommended Spare Parts .......................... 63

8 Machine Frame and Traction System 64

8.1 Structure .................................... 64

8.2 Description ................................... 64

8.3 Adjustments .................................. 65

8.4 Maintenance and Checks ........................... 66

8.5 Technical Features ............................... 68

8.6 Consumable spare parts ........................... 68

8.7 Suggested spare parts ............................. 68

9 Cleaning Solution Supply System 69

9.1 Structure .................................... 69

9.2 Description: ................................... 69

9.3 Maintenance and Checks ........................... 70

9.4 Technical Features ............................... 72

9.5 Recommended Spare parts .......................... 72

IV Accessories and Add-On 73

10 Accessories 74

10.1Accessories List ................................ 74

10.2Blinking Kit - 222471 ............................. 74

10.3Onboard Charger Kit - 222386 ........................ 76

10.4Splashguard Kit - 222480 .......................... 77

10.5Cleaning Accessories Kit - 222472 ..................... 78

10.6Consumable Spare Parts ........................... 80

Part I

Product Introduction

1-5

Chapter 1

Serial Number and Technical Support

1.1 The Serial Tag

1.2 Serial Tag location

To have access to the Serial Tag is necessary to open the glove box on the steering

column.

The Serial Number is an extremely important information which has to be provided

each time a Technical Support is required or is necessary to buy spare parts or

accessories. The serial number is the only way to identify the machine by model,

production date type equipments in general.

2-6

Chapter 2

Main Technical Features

Technical Data

TECHNICAL DESCRIPTION U/M Mxr

Maximum Ramp Gradient % 8

Steering Diameter mm 3680

Machine Length mm 1265

Machine length with optional storage compartment mm 1400

Machine Height mm 1030

Machine height with optional blinking kit mm 1070

Machine Width (without squeegee) mm 600

Machine Width

(without squeegee) with optional toolbox kit

mm 620

Wheel Base mm 730

Wheel Track mm 520

Footrest height from the ground mm 230

Seat height from the footrest mm 466

Handlebar distance from the back seat mm 530

2-7

Weigths and Pressures1

TECHNICAL DESCRIPTION U/M Mxr

Machine Weight (empty and without batteries) kg 110.4

Gross Weight of the machine in work conditions

(machine + batteries + water + operator)

kg 332.4

Weight front wheel kg 80.00 ÷116.00

Front wheel touching surface cm211.95 ÷14.14

Front wheel pressure kg

cm26.58 ÷8.21

Weight rear right wheel kg 84.03 ÷120.80

Rear right wheel touching surface cm27.42 ÷10.28

Rear right wheel pressure kg

cm210.44 ÷11.75

Weight rear left wheel kg 85.50 ÷123.40

Rear left wheel touching surface cm28.62 ÷10.35

Rear left wheel pressure kg

cm28.40 ÷12.87

1Weight and Pressures depends on how much water there is in the tanks and on what type of battery the

machine ﬁts.

2-8

Part II

Anomalies Resolution Guide

3-9

Chapter 3

Trouble-shooting for the most common

anomalies

3.1 Electrical system: what to do if. . .

The machine doesn’t switch on

1 The emergency button is pressed ⇒Release the emergency button.

2 The key is in position 0 ⇒Rotate the key in position I.

3 The key switch is not properly con-

nected

⇒Restore the proper connections.

4 The key switch doesn’t work ⇒Replace the key switch (see section 4.1.1

at page 18).

3-10

The batteries don’t work properly

1 The batteries are not properly con-

nected

⇒Restore the proper battery connec-

tions.

2 The batteries are discharged ⇒Perform a complete charge cycle.

3 Battery terminal are oxidized ⇒Disconnect the batteries, clean the

batteries terminals and reconnect

properly the batteries.

4 With the machine in working con-

ditions one battery has a voltage

lower (difference higher than 2 V)

than the other ones

⇒Replace the battery with lower volt-

age.

5 The fuse on the loop wire is dam-

aged

⇒Check for possible short circuits, If

not present replace the loop wire.

6 The power wires are damaged ⇒Replace the damaged wires.

7 The battery charger is not properly

adjusted

⇒Adjust properly the battery charger.

8 The battery charger doesn’t work ⇒Check the proper section (see section 3.1

at page 10).

The battery charger doesn’t work

1 The battery charger is not con-

nected to the power supply

⇒Connect the charger to a supplied

electric socket.

2 The battery charger is not con-

nected to the batteries

⇒Connect the charger to the batteries.

3 The battery charger has one or

more lights (or LEDs) blinking con-

tinuously

⇒The battery charger is in error con-

ditions, verify the alarm tables and

solve the issue by following the re-

lated instructions (see section 5.3.8 at page

40).

4 The battery charger is properly con-

nected but it doesn’t switch on

⇒Replace the battery charger.

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