Fimap IMx Manuel d'instructions

WORKSHOP HANDBOOK

IMx

Version: AB

Date: October 29, 2013

Document Number:10043430/ATE

Updates from the previous version.

Section Page Since Serial Number

4.1.14 21 213009132 =⇒

5.6 49 213008830 =⇒

5.14.3 58 213008830 =⇒

5.5.4 48 213009146 =⇒

10.4 86 -=⇒

Contents

I Product Introduction 4

1 Serial Number and Technical Support 5

1.1 The Serial Tag ................................. 5

1.2 Serial Tag location ............................... 5

2 Main Technical Features 6

II Anomalies Resolution Guide 7

3 Trouble-shooting for the most common anomalies. 8

3.1 Electrical system: what to do if. . . ...................... 8

3.2 Frame and traction system: what to do if. . . ................ 11

3.3 Mechanical scrubbing system: what to do if. . . .............. 12

3.4 Solution delivery system: what to do if. . . ................. 13

3.5 Drying system: what to do if. . . ....................... 14

4 Disassembling Procedures 16

4.1 Electrical Installation ............................. 17

4.1.1 Tools needed .............................. 17

4.1.2 Function Dashboard IMx B/BT ................... 17

4.1.3 Display Card IMx B/BT ........................ 17

4.1.4 Potentiometer IMx B/BT ....................... 17

4.1.5 Power Card IMx B/BT ......................... 18

4.1.6 Rear Dashboard IMx B/BT ...................... 18

4.1.7 Buzzer IMx B/BT ............................ 19

4.1.8 Key Switch ............................... 19

4.1.9 BDI (Battery Discharge Indicator) IMx BB ............. 19

4.1.10Function Switch IMx BB ....................... 20

4.1.11Vacuum Motor Contactor IMx BB .................. 20

4.1.12Brush Motor Contactor IMx BB ................... 20

4.1.13Brush Release Switch IMx BB .................... 21

4.1.14Dead Man Switch ........................... 21

4.1.15Battery Charger IMx CB ........................ 22

4.2 Mechanical Friction System ......................... 23

4.2.1 Tools needed .............................. 23

4.2.2 Brush Deck Assembly ......................... 23

4.2.3 Brush Coupling Flange ........................ 24

4.2.4 Brush Stopper Spring ......................... 24

4.2.5 Brush Motor .............................. 24

4.2.6 Bumper Wheel ............................. 25

4.3 Drying System ................................. 26

4.3.1 Squeegee ................................ 26

4.3.2 Squeegee Adapter ........................... 26

4.3.3 Squeegee Support ........................... 26

4.3.4 Squeegee adjustment wheels ..................... 27

4.3.5 Squeegee Rotation Arm ........................ 27

4.3.6 Vacuum Hose .............................. 28

4.3.7 Recovery Tank ............................. 28

4.3.8 Drain Hose ............................... 29

4.3.9 Vacuum Filter .............................. 29

4.3.10Vacuum Motor ............................. 29

4.3.11Squeegee Lifting Chain ........................ 30

4.3.12Squeegee Lifting Lever ......................... 31

4.4 Frame and Traction System ......................... 32

4.4.1 Wheels .................................. 32

4.4.2 Drive Shaft IMx BT ........................... 32

4.4.3 Traction Gearmotor IMx BT ...................... 32

4.4.4 Free Shaft IMx B-BB .......................... 32

4.4.5 Parking Wheel ............................. 33

4.4.6 Parking Brake IMx BT ......................... 34

4.5 Solution Delivery System ........................... 35

4.5.1 Solution Tank .............................. 35

4.5.2 Hoses .................................. 36

4.5.3 Solution Filter ............................. 36

4.5.4 Water Valve ............................... 36

4.5.5 Solenoid Valve ............................. 37

III Machine Description 38

5 Electrical System 39

5.1 Structure IMx BB ............................... 39

5.2 Description IMx BB .............................. 39

5.3 Structure IMx B/BT .............................. 40

5.4 Description IMx B/BT ............................. 40

5.5 Location of Electrical components ...................... 41

5.5.1 IMx BB .................................. 41

List of Components .......................... 42

5.5.2 IMx B/BT ................................ 43

List of Components .......................... 44

5.5.3 Main Card (IMx B/BT) ......................... 45

5.5.4 Dashboard ............................... 45

Functions and Commands ...................... 46

Entry into “Operator Menu” and “Advanced Menu” ........ 46

Operator Menu ............................. 47

Change a Parameter (in the Operator Menu) ............ 47

Advanced Menu ............................ 48

Change a Parameter (in the Advanced Menu) ........... 48

Parameters Reset ............................ 48

Check/Monitor Function ....................... 48

5.5.5 Control Card .............................. 49

5.6 Safety Microswitch ............................... 49

5.7 Potentiometer (IMx BT only) ......................... 49

5.8 Hourmeter (IMx BB only) ........................... 50

5.9 Charger ..................................... 50

5.10Batteries ..................................... 50

5.11Adjustments .................................. 51

5.11.1Battery Control Card (IMx BB only) ................. 51

5.11.2Charger (CB) .............................. 51

Charging curve SetUp ......................... 52

Error Codes of Charger ........................ 52

5.11.3ECO Function (solo IMx B/BT) .................... 52

5.12Maintenance and Checks ........................... 53

5.12.1Electrical System ............................ 53

Checks .................................. 53

5.12.2Batteries ................................. 53

Checks .................................. 53

5.13Alarm Table (IMx B/BT only) ......................... 54

5.13.1Alarms .................................. 54

Alarms of Overcurrent and Temperature .............. 54

Traction Alarms ............................ 54

General Alarms ............................. 54

5.14Menu Tables (IMx B/BT only) ........................ 55

5.14.1Menu Tree ................................ 55

5.14.2Working Menu ............................. 56

5.14.3Advanced Menu ............................ 56

General Sets .............................. 57

Brushes Sets .............................. 57

Pumps Sets ............................... 58

Vacuum Sets .............................. 58

Traction Sets .............................. 59

Check / Monitor ............................ 60

5.15Technical Features ............................... 61

5.16Recommended Spare Parts .......................... 61

6 Mechanical Rubbing System 62

6.1 Structure .................................... 62

6.2 Description ................................... 62

6.3 Adjustments .................................. 63

6.3.1 Adjustment system .......................... 63

6.4 Maintenance and checks ........................... 63

6.4.1 Motor .................................. 63

Checks: ................................. 63

Maintenance: .............................. 63

6.4.2 Brass bushings ............................. 64

Checks: ................................. 64

Maintenance: .............................. 64

6.4.3 Bumping Wheel ............................ 65

Checks: ................................. 65

6.4.4 Brushes Base .............................. 65

Checks: ................................. 65

6.4.5 Brush coupling ﬂange ......................... 65

Checks: ................................. 65

6.4.6 Fixing and adjustment plate ..................... 65

Checks: ................................. 65

6.5 Technical Features ............................... 66

6.6 Consumable Spare Parts ........................... 66

6.7 Recommended Spare parts .......................... 66

7 Drying System 67

7.1 Structure .................................... 67

7.2 Description ................................... 67

7.3 Adjustments .................................. 68

7.3.1 Squeegee Support ........................... 68

Procedure ................................ 68

7.4 Maintenance and Checks ........................... 69

7.4.1 Squeegee ................................ 69

Checks .................................. 69

Maintenance .............................. 69

7.4.2 Squeegee Support ........................... 69

Checks .................................. 69

Maintenance .............................. 70

7.4.3 Vacuum Hose .............................. 70

Checks .................................. 70

7.4.4 Filter and Floater ............................ 70

Checks .................................. 70

Maintenance .............................. 70

7.4.5 Recovery Tank ............................. 71

Checks .................................. 71

7.4.6 Vacuum Motor ............................. 71

Checks .................................. 71

Maintenance .............................. 71

7.4.7 Drain Hose ............................... 72

Checks .................................. 72

7.5 Technical Features ............................... 73

7.6 Consumable Spare Parts ........................... 73

7.7 Recommended Spare Parts .......................... 73

8 Machine Frame and Traction System 74

8.1 Structure .................................... 74

8.2 Description ................................... 74

8.3 Adjustments .................................. 75

8.3.1 Parking Brake Lever (IMx BT only) .................. 75

Procedure ................................ 75

8.4 Maintenance and Checks ........................... 75

8.4.1 Wheels .................................. 75

Checks .................................. 75

Maintenance .............................. 75

8.4.2 Traction Motor (Only IMx BT model) ................. 75

Checks .................................. 75

Maintenance .............................. 76

8.5 Technical Features ............................... 77

8.6 Consumable spare parts ........................... 77

8.7 Suggested spare parts ............................. 77

9 Cleaning Solution Supply System 78

9.1 Structure .................................... 78

9.2 Description ................................... 78

9.3 Maintenance and Checks ........................... 79

9.3.1 Solution Tank .............................. 79

Controls: ................................ 79

9.3.2 Hoses .................................. 79

Checks: ................................. 79

9.3.3 Water Valve ............................... 79

Checks: ................................. 79

9.3.4 Clean Water Filter ........................... 79

Checks: ................................. 79

9.3.5 Solenoid Valve ............................. 80

Checks: ................................. 80

9.3.6 Distributor ............................... 80

Controls: ................................ 80

9.4 Technical Features ............................... 81

9.5 Recommended Spare parts .......................... 81

IV Accessories and Add-On 82

10 Accessories 83

10.1Accessories List ................................ 83

10.2Splashguard Kit - 223227 .......................... 83

10.2.1Description ............................... 83

10.2.2Tools needed for the installation ................... 83

10.2.3Machine Preparation .......................... 83

Installing instructions IMx BT .................... 84

Installing Instructions IMx B/BB .................. 84

10.3Onboard Charger Kit - 223232 ........................ 85

10.3.1Description ............................... 85

10.3.2Tools needed for the installation ................... 85

10.3.3Machine Preparation .......................... 85

10.3.4Installing instructions ......................... 85

10.4Extension Handlebar Kit - 223457 ..................... 86

10.4.1Description ............................... 86

10.4.2Tools needed for the installation ................... 86

10.4.3Machine Preparation .......................... 86

Installing instructions ......................... 87

10.5Consumable Spare Parts ........................... 88

Part I

Product Introduction

1-10

Chapter 1

Serial Number and Technical Support

1.1 The Serial Tag

1.2 Serial Tag location

To have access to the Serial Tag is necessary to remove the recovery tank.

The Serial Number is an extremely important information which has to be provided

each time a Technical Support is required or is necessary to buy spare parts or

accessories. The serial number is the only way to identify the machine by model,

production date type equipments in general.

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