FIBRO 2480.00.91.40 Manuel utilisateur

WE LOVE TECHNOLOGY

MEMBER OF THE LAEPPLE GROUP

OPERATING INSTRUCTIONS

ETHERCAT WPM GATEWAY FIELDBUS

2480.00.91.40

Operating instructions EtherCatWPM Gateway Fieldbus

Document: Operating instructions

Document number: 2.7544.00.0718.0100000

Revision: R07-2018

Version: V00

Language:

In the German language, this document is the original version in the EU language of the manufacturer and is labelled

with the German national flag.

In the EU language of a country of use, this document is a translation of the original version and labelled with the

national flag of the country of use.

This document is referred to as "instructions" in the following text.

Number of pages in this manual including the title page: 40

These instructions are valid for the product

2480.00.91.40

EtherCat WPM Gateway Fieldbus

This document was created by

FIBRO GMBH

August-Läpple-Weg

DE 74855 Hassmersheim

Phone: +49 (0) 62 66 73 0

Fax: +49 (0) 62 66 73 237

E-mail: [email protected]

Internet: www.fibro.de

Without the prior written permission of FIBRO GMBH, this document must not be copied or

reproduced, either in full or in part.

The instructions are intended only for the operator of the described Interface only

and must therefore not be made available to uninvolved third parties - in particular to competitors.

Operating instructions EtherCatWPM Gateway Fieldbus 3/40

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Scope of application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Disclaimer of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 Purpose of the document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.6 Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.7 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Components and properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.1 Constructive requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1 Preliminary conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.2.1 Digital inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2.2 Digital outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.2.3 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2.4 EtherCAT Fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.2.5 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2.6 Deactivated - USB device BT LE 4.0 Interface . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2.7 Ethernet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.1 LED displays on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.2 Configuration operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.3 Normal operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.3.1 Normal digital I/O operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.3.2 Pairing of the WPM data holder and WPM Gateway. . . . . . . . . . . . . . . . . . . . . 20

6.3.3 Operation with EtherCAT Fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3.4 (deactivated) USB communication with BT LE module . . . . . . . . . . . . . . . . . . . 30

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.1 Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.1.1 Lithium metal battery real-time clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.1 Disposing of the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4/40 Operating instructions EtherCatWPM Gateway Fieldbus

9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9.2 Technical drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

10 Indexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

10.1 Third-party products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11.1 Personal notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Operating instructions EtherCatWPM Gateway Fieldbus 5/40

Introduction

1 INTRODUCTION

Read through these instructions carefully before use and store them.

These instructions contain the following important information on the product:

• Proper use

• Safety

• Mounting

•Use

• Maintenance

• Disposal

Proper use also involves

• Reading these instructions

• Complying with the safety information they contain

• Complying with the applicable documents

• Complying with the maintenance requirements

Give these instructions to the user after mounting is complete, and give them to the new owner

if the product is sold.

1.1 Intended use

• This product is intended only for industrial use in the territory of the European Union and in

countries that have been recognised by standards and certificates of the European Union.

Country-specific restrictions may exist concerning communication via outside of the European

Union.

• The WPM system is intended only for industrial use in machinery and plant technology.

• The product is a telecommunications product.

• The product may be used only in a technically flawless state, for its intended use, in compli-

ance with the relevant provisions and with safety and potential dangers kept in mind.

• Detected disruptions, especially those which could impair safety, must be redressed imme-

diately.

All forms of usage deviating from the one described in the section on proper use and in the rel-

evant documentation is not proper and is thus prohibited.

• The distributing companies and manufacturers assume no liability for damage in the event

of improper use.

• The manufacturer assumes no liability for equipment, its usage and consequences.

• The operator shall be the sole bearer of all risks associated with improper use.

6/40 Operating instructions EtherCatWPM Gateway Fieldbus

Introduction

1.2 Foreseeable misuse

use, propermisusemisuse

The product must not be stressed beyond its load limits.

The following instances, among others, are considered misuse:

• It is used for applications which the manufacturer has not explicitly approved. The state-

ments contained in the safety notes in the relevant documentation must be observed!

• Construction changes that destroy the original state.

• Improper system programming or configuration. The operator bears sole responsibility and

risks for using, programming and configuring the system.

• Usage in explosive atmospheres.

• Usage in explosive areas.

• Usage in medical areas.

• Usage in residential areas.

• Usage in applications that are relevant to security.

• Private use.

1.3 Scope of application

These instructions apply to the product with the description “EtherCatWPM Gateway” manufac-

tured by FIBRO GMBH DE 74855 Hassmersheim.

If you do not have the proper instructions for your product, contact

FIBRO GMBH DE 74855 Hassmersheim.

1.4 Disclaimer of liability

FIBRO GMBH guarantees the described function of the product as stated in advertising and

product information.

Further product properties are not confirmed. FIBRO GMBH assumes no liability for efficiency

and flawless functioning if the product is used for a purpose other than the one addressed in the

chapter “Proper use”. Compensation for damage is generally precluded.

If this product is used in environments for which it is not suitable or which do not fulfil the tech-

nical standards, FIBRO GMBH shall not be held responsible for the consequences.

FIBRO GMBH assumes no liability for damage to facilities and systems near the product caused

by a defect in the product or an error in these instructions.

FIBRO GMBH is not responsible for the violation of patents and/or the rights of third parties out-

side of the Federal Republic of Germany.

FIBRO GMBH is not responsible for damage caused by improper operation and failure to follow

the instructions provided in this document.

FIBRO GMBH is not liable for lost profit and subsequent damage resulting from failure to comply

with safety and warning notes.

The products from FIBRO GMBH are state of the art in science and technology.

FIBRO GMBH continually conducts studies of the products and the market in order to continu-

ally improve and further develop its products.

Operating instructions EtherCatWPM Gateway Fieldbus 7/40

Introduction

1.5 Purpose of the document

These instructions describe the operation of the product and contain important information on

correct use.

Read these instructions before working on or with the product. The instructions contain import-

ant information for your personal safety. All persons who work on or with the product at some

phase in the product’s life must read and understand the instructions.

The instructions must be available at the location where the product is used and throughout its

entire lifespan. They must be given to the new owner if the product is sold.

The safety notes in the individual chapters must be observed.

These instructions and the other applicable documents are not subject to an automatic change

service.

We reserve the right to make changes to the data and figures mentioned in these instructions

due to technical developments. FIBRO GMBH can supply the current issue.

1.6 Target group

These instructions are oriented towards persons who commission, configure, operate and main-

tain the product EtherCatWPM Gateway.

1.7 Copyright

The product EtherCatWPM Gateway and these instructions are protected by copyright. Repro-

duction without approval shall be prosecuted in court.

We reserve all rights to these instructions, including reproduction and/or copying in all imagin-

able forms, e.g. by photocopying, printing, copying to any data media whatsoever and in trans-

lated form.

These instructions may be reprinted only with written approval from FIBRO GMBH.

The technical state at the time of the delivery of the product EtherCatWPM Gateway and the

associated instructions shall be decisive if no other information is provided.

We reserve the right to make technical changes without giving special notice. Earlier instructions

shall lose their validity. The general sales and delivery conditions of

FIBRO GMBH apply.

The products, names and logos mentioned serve informational purposes only and may be trade-

marks of the respective owner. This shall require no special indication.

8/40 Operating instructions EtherCatWPM Gateway Fieldbus

Safety

2SAFETY

2.1 Safety instructions

This manual contains safety informations, which are intended to draw your attention to possible

hazards and which should be heeded in order to avoid injury.

The associated text describes

• the type of hazard

• the source of the hazard

• the options for avoiding injury

• the possible consequences if the warning notice is not heeded

Safety informations are highlighted using a colored signal bar with a warning triangle and signal

word.

The signal bars have the following meaning:

DANGER!

A safety notice on a red signal bar with the signal word DANGER designates a hazard

with a high risk level which, if not avoided, will result in death or severe injury.

WARNING!

A safety notice on an orange signal bar with the signal word WARNING designates a haz-

ard with a medium risk level which, if not avoided, might result in death or severe injury.

CAUTION!

A safety notice on a yellow signal bar with the signal word CAUTION designates a hazard

with a low risk level which, if not avoided, could result in minor or moderate injury.

2.2 General instructions

In addition to the safety notices, these instructions contain information that must be observed to

prevent property damage.

The pertinent text describes

• the possible reason for property damage

• the possibilities for preventing property damage

Notices of possible property damage are emphasised by a blue signal bar and the signal word

ATTENTION.

NOTICE

Notices for the prevention of property damage are not related to possible injuries.

Furthermore, these instructions contain general information on use.

General information on use and tips for certain applications are emphasised with a blue infor-

mation symbol.

Operating instructions EtherCatWPM Gateway Fieldbus 9/40

Product description

3 PRODUCT DESCRIPTION

3.1 Components and properties

The product EtherCatWPM Gateway is part of the WPM pressure monitoring system. A compo-

nent specially developed for monitoring and registering

FIBRO WPM pressure sensors located inside or outside of a registered pressing tool.

The product EtherCatWPM Gateway records status information from WPM pressure sensors

and the WPM data holder using the Bluetooth LE 4.0 standard in the FIBRO usage data proto-

col.

Additionally, the WPM pressure sensor, the WPM data holder and the WPM configuration soft-

ware work together with the product EtherCatWPM Gateway.

3.2 Accessories

No additional accessories are planned for the WPM Gateway.

M12 line connectors from various industrial line manufacturers are required for operation.

10/40 Operating instructions EtherCatWPM Gateway Fieldbus

Assembly

4 ASSEMBLY

The WPM Gateway is mounted on the press or in the immediate vicinity of the press or pressing

tool using a holder and at an easily visible, mechanically protected location.

Four M6 screws are used to attach it. The screw must be effectively secured against uninten-

tional loosening.

The WPM Gateway should be mounted so it is aligned horizontally and so the LED displays can

be seen easily.

The radio’s send direction is always indicated symbolically on the upper side (with the label “FI-

BRO”) of the WPM Gateway.

Cabling should go down and to the side. Use an angled M12 plug connector.

A large area around the radio send direction (labelled on the surface) must be kept free.

It should be possible to view the pressing tool without and hindrances.

The distance between the pressing tool (distance from the WPM Gateway to the WPM data

holder and the WPM pressure sensor) should not exceed 5 metres.

4.1 Constructive requirements

Ample space must be kept free around the WPM Gateway with the exception of the side where

it is attached.

The area of the WPM Gateway labelled with a radio symbol must not be near metallic surfaces

and must not come into direct contact with them.

For operation with radio technology, the data holder must be mounted so that the line of sight to

the corresponding WPM Gateway is unimpeded.

There must be a drain for liquids. The area around the WPM Gateway must not be flooded with

operating materials.

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