eqss Gen-3 LMS Manuel utilisateur
EQUIPMENT SAFETY SYSTEMS PTY LTD
eqss™ Gen-3 LMS
Telehandler Load Management System
Installation Manual for Privilege MT18 0 A / EP
Manual Tool Recognition
VER: 20150513
Failure To Follow Installation Manual Will Void Warranty
Documentation Conventions
The list below highlights important do umentation onventions.
Text presented in this manner is intended to provide the user
with some general information. The user should ensure
information presented in this manner is clearly understood.
Text presented in this manner provides the user with
information to assist in completion of the current procedure
being explained.
Text presented in this manner indicates that a failure to follow
directions could result in damage to equipment, loss of
information, bodily harm, or loss of life.
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Important Information
Information ontained in this publi ation regarding this devi e's appli ations and the like is
provided only for your onvenien e and may be superseded by updates. It is your
responsibility to ensure that the appli ation or our equipment meets with your
spe ifi ations.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES
OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY
OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED
TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS
FOR PURPOSE.
Equipment Safety Systems dis laims all liability arising from this information and its use.
Use of Equipment Safety Systems’ produ ts as riti al omponents in life support systems
is not authorised ex ept with express written approval by Equipment Safety Systems. No
li enses are onveyed, impli itly or otherwise, under any Equipment Safety Systems
intelle tual property rights.
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Table of Contents
Tools Required for Installation.....................................................................................6
Installation Index...........................................................................................................7
overs.........................................................................................................................12
able Reeler Installation.............................................................................................14
able Reeler Mounting Position.............................................................................16
ID Reader Installation..................................................................................................17
ID Reader Mounting Position..................................................................................20
Pressure Sensor Installation.......................................................................................21
Pressure Manifold...................................................................................................21
ompensation Pressure Sensors............................................................................23
Reverse amera..........................................................................................................24
utout able Harness.................................................................................................26
Forward amera..........................................................................................................29
Stabiliser able Harness.............................................................................................31
Light Tower Installation..............................................................................................32
Light Tower Bracket Mounting Position................................................................33
Machine Input Harness...............................................................................................34
an Pressure Input Module ( PIM)............................................................................35
External able ompletion.........................................................................................36
Display Installation......................................................................................................38
User Input ontrol.......................................................................................................39
an abin Interface Module ( IM)...........................................................................40
abin Fuse Box Wiring...............................................................................................41
abin Loom..................................................................................................................42
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Finalisation..................................................................................................................45
Sensor alibration.......................................................................................................48
Schematics...................................................................................................................50
Indexes and Tables.....................................................................................................53
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Tools Required for Installation
The tools required to perform the installation of the TSS are listed below
•Pen il or Texta
•Drill
•Drill bits
◦3.3 mm
◦4.5 mm
◦5 mm
◦6.25 mm
◦6.8 mm
◦8.5 mm
•Centre pun h
•Tap T-Handle
•Taps
◦M6
◦M7 x 0.75
◦M8
•Drill and tap oil
•Metri Allen keys
•Phillips Head s rew driver
•Spanners and so kets
◦7 mm
◦10 mm
◦13 mm
•Lo ktite thread lo ker
•Side utters
•Stanely knife
•Crimpers
•Wire strippers
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Installation Index
The omponents and ables of the Gen-3 Telehandler Load Management System are
outline in the tables below. The following pages show where the omponents are installed
and the able routing.
See the appropriate manual se tion for a detailed installation des ription for ea h
omponent.
Refer to this section for any component placement or cable
routing issues
Item omponent Description
1 able Reeler
2 Main Lift ylinder Pressure Sensors
3 ompensation ylinder Pressure Sensors
4 an Pressure Input Module ( PIM)
5 Forward amera
6 Light Tower
7 Rear amera
8 an abin Interface Module ( IM)
9 Display Module
10 User ontrol Dial
11 Stabiliser onnections
12 Joystick (X67)
13 utout
14 abin Fuse Box
Table 1: Component Installation Index
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olour able Description
Yellow Boom able
Dark Green Main ylinder Pressure Sensor ables
Dark Blue ompensation ylinder Pressure Sensors ables
Light Blue Forward amera able
Violet Light Tower able
Aqua Rear amera able
Dark Purple IM able
Yellow/Green utout able Harness
Brown Joystick able Harness
Dark Yellow Stabiliser Harness
Red Display able
Orange User Input ontrol able
Table 2: Cable Installation Index
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Illustration 1: Machine Boom
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Illustration 2: Machine Chassis
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