ECKELMANN CI 4000 Series Manuel utilisateur

Firmware V6.6.9

29.07.2020

Docu 2.04

Operating instruction

System Centre CI 4000 series

The central of the E*LDS system

The series includes the following expansion stages: CI 4000 / CI 4100 / CI 4400 / CI 4500

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Eckelmann AG

Business Unit Refrigeration and Building Automation

Berliner Straße 161

65205 Wiesbaden

Germany

Telephone +49 611 7103-700

Fax +49 611 7103-133

[email protected]

www.eckelmann.de

Board of Management: Dipl.-Ing. Peter Frankenbach (Spokesman),

Dipl.-Wirtsch.-Ing. Philipp Eckelmann, Dr.-Ing. Marco Münchhof, Dr.-Ing. Frank Uhlemann

Chairman of the Supervisory Board: Hubertus G. Krossa

Deputy Chairman of the Supervisory Board: Dr.-Ing. Gerd Eckelmann

Registration court / registration number

District court Wiesbaden, HRB 12636

Before commissioning and use, please check that this is the latest version of the document. With the

publication of a new version of the documentation, all previous versions lose their validity. The current

operating manual and information such as data sheets, more detailed documentation and FAQs are available

for you on-line in E°EDP (Eckelmann ° Electronic Documentation Platform) at

www.eckelmann.de/elds

You reach all relevant documents for this component directly using the QR code:

https://edp.eckelmann.de/edp/lds/_a8DwY2ZwdN

Information on safety and connection instructions are described in detail in chapter ”Industrialsafety notes”.

remain with the Eckelmann AG company. In particular, neither the contract partners of Eckelmann AG nor other

users have the right to distribute or market the IT programs/program parts or modified or edited versions

without express written permission. To some extent, names of products/goods or designations are protected for

the respective manufacturer (registered trademarks etc.); in any case, no guarantee is assumed for their free

availability/permission to use them. The information provided in the description is given independently of any

existing patent protection or other third-party rights.

Errors and technical modifications are expressly reserved.

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Table of Contents
Conventions.............................................................................................................................................7
1 Explanation of “Safety Instructions and Hazard Warnings”...............................................................7
2 Explanation of “General Instructions” ..................................................................................................7
3 Warning Signs and Symbols Used ........................................................................................................7
Safety Information...................................................................................................................................9
1 Exclusion of liability for non-observance ...........................................................................................10
2 Requirements for the personnel ..........................................................................................................10
3 Intended Use..........................................................................................................................................10
4 Five safety rules according to BGV A3 ...............................................................................................10
5 Electrostatic sensitive components and control components (ESD) .............................................. 11
5.1 ESD - guidelines for handling.................................................................................................................. 11
6 Abbreviations used ............................................................................................................................... 11
System centre system design..............................................................................................................12
1 Application.............................................................................................................................................12
2 Connections in the complete design...................................................................................................13
2.1 Communication interfaces.......................................................................................................................15
3 Version dependencies for other E*LDS components ........................................................................15
System centre functions.......................................................................................................................17
1 Tasks and functions..............................................................................................................................17
2 Expansion stages of the CI 4000 series ..............................................................................................18
Function of System Centre...................................................................................................................20
1 Starting Characteristics........................................................................................................................20
1.1 First start - Reset System........................................................................................................................20
1.2 Restart - Restart of the controller ............................................................................................................20
2 Configuration of the E*LDS system using the LDSWin PC software...............................................20
3 Modbus station monitoring ..................................................................................................................21
3.1 Integration of case controllers of the E*LDS system...............................................................................21
3.2 Integration of external controllers ............................................................................................................22
4 Digital inputs..........................................................................................................................................23
4.1 Alarm and message inputs......................................................................................................................24
4.2 Special inputs ..........................................................................................................................................24
5 Relay outputs.........................................................................................................................................25
5.1 Alarm relays PRIO1 / PRIO2...................................................................................................................25
5.2 Multi-function relay AUX ..........................................................................................................................26
5.3 Relay outputs for week timers .................................................................................................................27
6 M-bus Interface for Consumption Data Capture ................................................................................28

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7 Alarms and messages ..........................................................................................................................28
7.1 Explanation of terms for "Alarms and Messages" ...................................................................................29
7.2 Acknowledgement of alarms and messages...........................................................................................30
7.3 Priority concept, page 23.........................................................................................................................30
7.4 Remote alarm signalling..........................................................................................................................31
7.4.1 EASY alarm destinations 1..3..................................................................................................................31
7.4.2 Extended alarm destinations 4..15 ..........................................................................................................31
7.5 Automatic transmission of alarms via Pushover......................................................................................33
7.6 Automatic transmission of alarms via E-Mail...........................................................................................33
7.7 Automatic transmission of alarms via modem.........................................................................................33
7.8 Service Mode ..........................................................................................................................................34
7.9 CAN bus station monitoring.....................................................................................................................34
7.9.1 Alarm suppression during manual shutdown of case controllers ............................................................35
8 Energy management .............................................................................................................................36
8.1 Load Shedding Manager (LSM) ..............................................................................................................36
9 EU archives (HACCP)............................................................................................................................38
10 24h list ....................................................................................................................................................39
System Centre Installation and Start-up .............................................................................................40
1 Installation - System Centre .................................................................................................................40
1.1 DIP Switches ...........................................................................................................................................41
2 DIN rail mounting - SIOX Extension Module.......................................................................................42
2.1 SIOX - connection to the system centre..................................................................................................42
2.2 SIOX - configuration of the jumpers ........................................................................................................43
2.3 SIOX - connection of energy, gas, water and event meters ....................................................................45
2.3.1 Calculation of consumption / power from meter values ..........................................................................46
2.4 SIOX manual / automatic mode selection ...............................................................................................47
2.5 SIOX - Status LEDs.................................................................................................................................48
3 CAN bus - Connection of E*LDS Components...................................................................................49
4 Modbus connection of case controllers .............................................................................................51
5 M-bus - Connection of gateways .........................................................................................................51
5.1 Status LEDs of the M-bus gateway .........................................................................................................52
6 Modem....................................................................................................................................................52
6.1 Modem hardware reset ...........................................................................................................................53
6.2 SMS Text Message Transmission via a GSM Modem ............................................................................54
6.3 FAX Transmission via ISDN Modem .......................................................................................................54
7 Switching on system centre.................................................................................................................54
8 Configuration of the E*LDS system using Service PC locally ..........................................................54
8.1 Status LEDs Ethernet..............................................................................................................................56

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9 Special function for commissioning ...................................................................................................57
10 Care instructions for front panel and touch screen...........................................................................57
11 Battery replacement..............................................................................................................................57
12 Firmware Update ...................................................................................................................................57
12.1 Performing firmware update ....................................................................................................................58
System centre and SIOX connection / terminal assignment ............................................................59
1 System centre terminal diagram..........................................................................................................59
1.1 Terminal assignment of the 230 V AC power supply...............................................................................59
1.2 Terminal assignment of the 230 V AC digital inputs ................................................................................60
1.3 Terminal assignment of the 230 V relay outputs .....................................................................................61
1.4 Terminal assignment of the CAN bus terminals ......................................................................................62
1.5 Terminal assignment of the SIOX interfaces ...........................................................................................64
1.6 Terminal assignment of the COM3 / Modbus terminals (RS485) ............................................................64
1.7 Terminal assignment of communication interfaces .................................................................................65
2 SIOX extension module terminal diagram ..........................................................................................67
2.1 SIOX–Terminalassignmentofthe24VAC/DC/230VACdigitalinputs .............................................67
2.2 SIOX - Terminal assignment of the 230 V AC relay outputs....................................................................69
2.3 SIOX - Terminal assignment of the interfaces .........................................................................................71
Operation and access to the system centre .......................................................................................73
9Menus of the system centre  ................................................................................................................76
1 On-site at the device .............................................................................................................................76
1.1 Layout of the touch screen ......................................................................................................................76
1.1.1 Status bar and quick info.........................................................................................................................77
1.1.2 Main menu and central controls ..............................................................................................................77
1.1.3 Navigation and other ...............................................................................................................................80
1.2 Login to the system centre (unlocking)....................................................................................................80
1.2.1 Service mode - suppression of remote alarm signalling .........................................................................82
1.3 Remote control of E*LDS components (terminal mode) .........................................................................82
1.3.1 Operation in terminal mode .....................................................................................................................83
1.4 Specification of the numbering of menus and entry screens ..................................................................85
1.5 Overview of the menu tree ......................................................................................................................86
1.5.1 Main menu...............................................................................................................................................88
2 Remote .................................................................................................................................................127
2.1 Remote operation of the system centre using VNC (Virtual Network Computing)................................128
Decommissioning and disposal ........................................................................................................131
1 Decommissioning / Demounting .......................................................................................................131
2 Disposal ...............................................................................................................................................131
System centre alarms and messages ...............................................................................................132

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Specifications of System Centre and SIOX ......................................................................................140
1 Electrical data ......................................................................................................................................140
2 Mechanical data...................................................................................................................................141
2.1 Dimensions............................................................................................................................................142
2.2 Control panel cut-out .............................................................................................................................142
2.3 Mounting frame for control panel installation.........................................................................................144
2.4 SIOX extension module.........................................................................................................................145
3 Information on open source software ...............................................................................................145
Order numbers and accessories of System Centre.........................................................................146
1 System centre and SIOX.....................................................................................................................146
2 Accessories for system centre ..........................................................................................................146

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1 Conventions

1.1 Explanation of “Safety Instructions and Hazard Warnings”

Safety instructions or hazard warnings are composed of four elements:

The pictogram "!" and the text at the edge of the page.

A short, concise description of the danger.

A description of the possible consequences.

A catalogue with measures for avoidance.

For example:

1.2 Explanation of “General Instructions”

A general instruction is composed of two elements:

The pictogram "i" and the text "Info" at the edge of the page and

the actual text.

For example:

1.3 Warning Signs and Symbols Used

Explanation of the warning signs and symbols used for the safety instructions and hazard warnings in this

documentation:

Attention symbol - warning of a general hazard

Failure to observe the attention symbol can result in personal injury (in extreme cases serious injuries or death)

and/or material damage!

Voltage symbol - warning of dangerous electrical voltage

Warning of dangerous electrical voltage! Danger of electric shock! BEFORE connecting and

disconnecting,itmustbecheckedthatno voltage is present at the 230 V AC relay outputs!



Furtherinformationfortheenclosureprotectionofthedeviceiscontainedinthechapter“Technical

Data”.



1. Hazard warning

The attention symbol indicates all safety instructions in this operating and service manual which result

in danger to life and limb of persons if not observed. Carefully comply with the work safety instructions

and proceed with special caution in these cases.

2. Attention

The attention symbol highlights guidelines, regulations, instructions and correct working procedures

that must particularly be observed in order to prevent damage to and destruction of E*LDS

components or any malfunction (for example to prevent damage to goods).



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Note symbol

Battery disposal symbol

Never dispose of this product with other domestic waste. Please inform yourself about the local regulations for the separated disposal

of electrical and electronic products. The correct disposal of your old equipment protects people and the environment from possible

negative effects.

Furtherinformationcanbefoundinthechapter“Decommissioning and Disposal”:

1. Warning of dangerous electrical voltage

This work safety symbol warns of hazards from dangerous electrical voltage, with possible

consequences of serious injuries and death.

Failure to observe the voltagesymbol can result in personal injury (in extreme cases serious injuries or

death) and/or material damage! If this symbol is seen, the operating manual must be consulted to find

out the type of the potential HAZARD and the required actions for the avoidance of the HAZARD.

2. Symbol – warning of electrostatic sensitive components and control components

This symbol indicates electrostatic sensitive components and control components, see chapter

Electrostatic sensitive components and control components (ESD) for details:



The note symbol highlights usage tips and other useful information contained in this operating and

service manual.



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•

2 Safety Information

This operating manual is part of the device. It must be kept in the vicinity of the controller as well as for

future use so that it can be consulted when required. The operating manual must be available for the

operating and maintenance personnel at any time for the avoidance of operating errors, see chapter

Requirements for the personnel.

For safety reasons, the equipment must not be used for any applications other than described in the

operating manual and only for the intended use, see chapter Intended Use.

Before using the device, check whether it is suitable for your application with regard to its limit values.

Note the maximum load of the relay contacts, see chapter Specifications of System Centre and SIOX.

Before connecting the device, it must be checked whether the power supply is suitable for the device.

When using uncoded plug connectors, it is possible to connect them so that there is a danger to life and

limb! If this cannot be ruled out, coded plug connectors must be used.

Specified environmental conditions (e.g. humidity and temperature limits) must be observed and complied

with. Otherwise, malfunctions are possible (see chapter Specifications of System Centre and SIOX.

Before switching on the device, check correct wiring of the connections.

Opening the device is not authorised!

Contact the supplier in the case of any malfunction.

The safety regulations, instructions and information described in this chapter must be strictly observed

and complied with. During repairs on the entire E*LDS system, the accident prevention regulations and

general safety regulations must be strictly complied with. Important information (safety instructions and

hazard warnings) are indicated by appropriate symbols (see chapter Conventions. Follow these

instructions in order to prevent accidents and danger to life and limb, as well as damage to the E*LDS

system.



Warning about dangerous electrical voltage! Danger of electric shock! Beware of external voltage

at the digital inputs and outputs! All device connections/male connectors must only be plugged in,

unplugged and/or wired when no voltage is present.



1. According to experience, transmission of alarms is not yet functional during commissioning (no

telephone line laid etc.). It is strongly recommended in such cases to monitor the controller via the

CAN bus using a system centre or an operator terminal and to enable transmission of alarms using a

GSM modem via a mobile telephone system. In standalone operation, or as an alternative to

monitoring with system centre / operator terminal, an available alarm contact on the controller must be

used to realise transmission of alarms via a telephone network.

2. After the setting up of transmission of alarms or alarm signalling, this must be tested and checked

for its function.



For further information about the CAN bus, see the operating instruction "Basics and General Safety

and Connection Notes".



•

Work on the electrical system may only be performed by authorised specialist personnel

(according to the definition for specialists in DIN/VDE 0105 and IEC364, see Requirements for the

personnel) and in accordance with the respective applicable

VDE regulations

Local safety regulations

Intended use

Five safety rules according to BGV A3

ESD measures

Operating instructions



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•

2.1 Exclusion of liability for non-observance

This operating manual contains information about the commissioning, function, operation and maintenance of

the controller and the associated components.

2.2 Requirements for the personnel

Special technical knowledge is required for planning, programming, installation, putting into service and

maintenance work. This work must only be performed by trained or specially trained personnel. The installation,

putting into service and maintenance personnel must have training which authorises interventions in the system

and the automation system. The planning and programming personnel must be familiar with the safety

concepts of automation technology. Specialist knowledge is required for work on electrical systems. Work on

electrical systems must only be carried out by qualified electricians or persons under their guidance or

supervision. In doing so, the respective applicable regulations (e.g. DIN EN 60204, EN 50178, BGV A3, DIN-

VDE 0100/0113) must be observed. The operating personnel must be instructed in handling the system /

machine and the controller and must be familiar with the operating instructions.

2.3 Intended Use

The controller is exclusively intended for the following use: The controllers in the CI 4000 series are intended

for use as system centre of the E*LDS system in commercial and industrial refrigeration systems and building

automation with the scope of functions and in accordance with the environmental conditions described in this

operating manual.

Note the safety instructions and the instructions for installation and start-up, operation and maintenance. Start

the commissioning and/or operation of the machine / system AFTERWARDS.

The safety and the function of the machine / system are only fulfilled with this intended use. Never use

the machine / system, its components, assemblies or parts for any other purpose. The system must not

be put into operation until conformity with the applicable EU Directives has been established for the

entire installation.

2.4 Five safety rules according to BGV A3

The following rules must be strictly observed.

1. Disconnect: The entire system to be worked on must be disconnected from the power supply at all

poles.

2. Secure against restarting: Attach information signs to the disconnected operating equipment stating:

What has been disconnected.

Reason for the disconnection.

Name of the person who made the disconnection.

Restarting must be prevented using a suitable lock (e.g. padlock).

3. Establish absence of voltage (only by authorised specialist personnel):

Check voltmeter just before use.

Establish absence of voltage on all poles at the disconnection point.

Establish absence of voltage on all poles at the place of work.

A basic requirement for safe and trouble-free operation is compliance with this operating manual.



Warning of dangerous electrical voltage! Pay attention to possible external power supply! BEFORE

connecting and disconnecting it must be checked that no voltage is present at the controller! All

device connections / connectors may only be plugged in, unplugged and/or wired when no voltage is

present.



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