ECD WaveRIDER Series Manuel d'installation

WaveRIDER

Hardware & Software Users Guide

WaveRIDER

Wave Solder Machine Analyzer

A36-9283-00 Rev 2.1

U.S. patents or patents pending. No part of this Publication may be translated and/or reproduced or stored in a data retrieval system, or

transmitted in any form or by any means without the express written permission of ECD Information in this publication supersedes all

previously published material. Specification and price change privileges reserved.

The trapezoidal ECD logo M.O.L.E.(Multichannel Occurrent Logger Evaluator) and WaveRIDEare registered trademarks of

ECD Windowsis a registered trademark of Microsoft Corporation.

The WaveRIDER product is covered by U.S. Patent No. 5767424

SINCE 1964

ECD

4287-B S.E. International Way

Milwaukie, Oregon 97222-8825

Telephone: (800) 323-4548

(503) 659-6100

FAX: (503) 659-4422

Technical Support: (800) 323-4548

Email: [email protected]

Internet: http://www.ecd.com

WaveRIDERi

WaveRIDERUsers Guide

TABLE OF CONTENTS

Introduction .................................................................................................................. vi

yTerms used in this Manual.....................................................................................vii

yFonts Used in this Manual.....................................................................................viii

yComputer Hardware Requirements.......................................................................viii

Operators Safety Information...................................................................................... ix

1.0 System Description................................................................................................. 1

1.1 Rider Description ................................................................................................. 2

1.2 Coupon Description .............................................................................................4

1.3 Software Description............................................................................................ 5

1.3.1 WR SPC Workbook Features......................................................................5

1.4 Standard WR SPC Worksheet functions..............................................................7

1.4.1 Worksheet tabs............................................................................................7

1.4.2 Selecting Worksheets.................................................................................. 7

1.4.3 Split-bar....................................................................................................... 7

1.4.4 Worksheet Tab Scroll Arrows......................................................................7

1.4.5 Scrollbars..................................................................................................... 8

2.0 Setup ........................................................................................................................ 9

2.1 Charging the Power Pack Battery........................................................................9

2.2 Software Installation...........................................................................................11

2.2.1 Starting the Software.................................................................................11

2.3 Communications Setup...................................................................................... 12

2.4 M.O.L.E. Installation........................................................................................... 16

3.0 Operation ............................................................................................................... 17

3.1 Data Collection................................................................................................... 17

3.2 Transferring Data...............................................................................................22

3.3 Expert Matrix...................................................................................................... 23

3.4 Cleaning the Rider............................................................................................. 27

3.5 Storing the RIDER ............................................................................................. 28

iiWaveRIDER

4.0 Worksheet Descriptions ....................................................................................... 29

4.1 The Welcome Worksheet...................................................................................29

4.1.1 Welcome Worksheet Menus and Toolbar.................................................. 30

4.1.2 Company/Report Name............................................................................. 31

4.2 WaveRIDER Data Worksheet............................................................................ 32

4.2.1 WaveRIDER Data Worksheet Menus and Toolbar Buttons....................... 33

4.2.2 Interpreting the WaveRIDER Data Sheet .................................................. 34

4.2.3 Data Coloring and LSL / USL .................................................................... 35

4.3 Spreadsheet Worksheet ....................................................................................36

4.3.1 Spreadsheet Menus and Toolbar Buttons ................................................. 37

4.3.2 Parameter Groups..................................................................................... 38

4.3.3 Parameter Labels...................................................................................... 40

4.3.4 Parameter Units......................................................................................... 40

4.3.5 Data Run Rows ......................................................................................... 41

4.3.6 Selected Run............................................................................................. 41

4.3.7 Filters......................................................................................................... 42

4.3.8 Statistics.................................................................................................... 45

4.4 Profile Worksheet...............................................................................................46

4.4.1 Profile Menus and Toolbar Buttons ...........................................................47

4.4.2 M.O.L.E. Status......................................................................................... 48

4.4.3 Tool Status Box......................................................................................... 49

4.4.4 Magnify Map..............................................................................................50

4.4.5 The Data Table.......................................................................................... 51

4.4.6 Sensor Locations....................................................................................... 56

4.4.7 Channel Check Boxes............................................................................... 57

4.4.8 Status Bar.................................................................................................. 58

4.4.9 Data Tabs.................................................................................................. 60

4.4.10 The Data Graph....................................................................................... 68

4.5 Administration Worksheet..................................................................................76

4.5.1 Administration Menus and Toolbar Buttons...............................................77

4.5.2 Spreadsheet Parameters........................................................................... 78

4.5.3 Parameter check boxes............................................................................. 78

4.5.4 Specification and Control Limit Cells ......................................................... 79

4.5.5 SPC Sheet Boxes...................................................................................... 83

4.6 Guide Worksheet............................................................................................... 88

4.7 SPC Worksheet ................................................................................................. 89

4.7.1 Menus & Toolbar....................................................................................... 90

4.7.2 X-Bar Chart................................................................................................ 91

4.7.3 R Chart...................................................................................................... 92

4.7.4 Statistics Box............................................................................................. 93

4.7.5 Renaming SPC Worksheets......................................................................94

WaveRIDERiii

5.0 Menu and Tool Commands .................................................................................. 95

5.1 File Menu...........................................................................................................95

5.1.1 New Workbook.......................................................................................... 95

5.1.2 Open Workbook......................................................................................... 97

5.1.3 Close Workbook........................................................................................ 97

5.1.4 Import ........................................................................................................ 98

5.1.5 Save Workbook......................................................................................... 99

5.1.6 Save Workbook As.................................................................................... 99

5.1.7 Save As Text........................................................................................... 100

5.1.8 Save as Text Archive............................................................................... 100

5.1.9 Load Text Archive.................................................................................... 101

5.1.10 Configuration ......................................................................................... 102

5.1.11 Preferences........................................................................................... 103

5.1.12 Page Setup............................................................................................ 111

5.1.13 Print Options.......................................................................................... 112

5.1.14 Page Header / Footer............................................................................ 113

5.1.15 Print Preview ......................................................................................... 114

5.1.16 Print....................................................................................................... 115

5.1.17 Report Setup ......................................................................................... 116

5.1.18 Print Report ........................................................................................... 116

5.1.19 Send to Mail Recipients......................................................................... 117

5.1.20 Recent Files 1, 2, 3, etc......................................................................... 118

5.1.21 Exit......................................................................................................... 118

5.1.22 Language............................................................................................... 118

5.2 Edit Menu.........................................................................................................119

5.2.1 Undo........................................................................................................119

5.2.2 Redo........................................................................................................119

5.2.3 Copy........................................................................................................119

5.2.4 Paste ....................................................................................................... 119

5.2.5 Remove Row........................................................................................... 120

5.2.6 Hide Row................................................................................................. 120

5.3 View Menu.......................................................................................................121

5.3.1 Zoom In ................................................................................................... 121

5.3.2 Zoom Out................................................................................................. 121

5.3.3 100% ....................................................................................................... 121

5.3.4 Data Table Tabs...................................................................................... 121

5.4 Format Menu.................................................................................................... 122

5.4.1 Bold ......................................................................................................... 122

5.4.2 Italic.........................................................................................................122

5.4.3 Underline................................................................................................. 122

5.4.4 Alignment (Left, Center, Right)................................................................ 122

5.5 Window Menu.................................................................................................. 123

5.5.1 Cascade .................................................................................................. 123

5.5.2 Tile...........................................................................................................124

5.5.3 Open File................................................................................................. 124

ivWaveRIDER

5.6 WaveRIDER Menu........................................................................................... 125

5.6.1 Configuration Wizard............................................................................... 125

5.6.2 Set M.O.L.E. Clock.................................................................................. 127

5.6.3 WaveRIDER Settings .............................................................................. 128

5.6.4 Read WaveRIDER Data.......................................................................... 129

5.7 Profile Menu.....................................................................................................130

5.7.1 Part.......................................................................................................... 130

5.7.2 Process.................................................................................................... 131

5.7.3 Scaling.....................................................................................................132

5.7.4 X-Axis Units............................................................................................. 133

5.7.5 Temp Ref Lines (Temperature Reference Lines) .................................... 134

5.7.6 Profile Colors........................................................................................... 135

5.8 Tools Menu......................................................................................................136

5.8.1 Magnify Tool............................................................................................ 136

5.8.2 Slope Tool ............................................................................................... 138

5.8.3 Peak Difference Tool............................................................................... 140

5.8.4 Overlay Tool............................................................................................ 141

5.8.5 3-D View.................................................................................................. 143

5.8.6 Measure Tool........................................................................................... 145

5.8.7 Notes Tool............................................................................................... 146

5.8.8 Erase Object(s)........................................................................................ 147

5.8.9 Erase All.................................................................................................. 147

5.9 Navigate Menu................................................................................................. 148

5.10 Help Menu...................................................................................................... 149

5.10.1 Help....................................................................................................... 149

5.10.2 ECD on the Web.................................................................................... 149

5.10.3 About WaveRIDER................................................................................ 149

6.0 Service and Calibration ...................................................................................... 150

6.1 Service Troubleshooting .................................................................................. 150

6.1.1 RIDER Troubleshooting Steps................................................................. 151

6.2 RIDER Coupon Replacement.......................................................................... 152

6.3 Checking the Coupon Thermocouples............................................................. 153

6.4 How to Get Additional Help.............................................................................. 153

WaveRIDERv

APPENDIX A: Specifications.................................................................................... 154

APPENDIX B: Statistical Process Control (SPC) Background Information ......... 155

APPENDIX C: Measurement Definitions.................................................................. 161

APPENDIX D: WR SPC Parameter Definitions........................................................ 168

APPENDIX E: WaveRIDER Accuracy and the Influencing Factors....................... 181

APPENDIX F: Pull-Down Menus & Toolbar Buttons............................................... 188

APPENDIX G: WaveRIDER Accessories ................................................................. 191

viWaveRIDER

Introduction

This User’s Guide explains how to use ECD’s (Electronic Controls Design Inc.)

WaveRIDER Wave Solder machine analyzer.

You do not need to be a computer expert to use this manual or the WaveRIDER

software.

The manual assumes you are familiar with Microsoft Windows.

The hardware portions of this manual are written to reflect SuperM.O.L.E. Gold

firmware versions 9.08 and higher. The software portions reflect versions 5.22

and higher.

WaveRIDERvii

yTerms used in this Manual

ECD. introduced the original M.O.L.E. (Multichannel Occurrent Logger Evaluator) in

1986. Over the years ECD has produced several models of the M.O.L.E. for use in a

wide variety of applications. In this manual, we may refer to the SuperM.O.L.E. Gold

data recording device as the M.O.L.E..

Informs the user that the note includes important information.

Informs the user that the note includes a handy tip.

The following statements describe special terms that will be used in this manual.

Hardware Terms:

Informs the user that the note identifies conditions or practices that

could result in damage to the equipment.

Informs the user that the note identifies conditions or practices that

could result in personal injury or damage to property other than the

equipment.

WARNING – Surfaces may be Hot!

SuperM.O.L.E. Gold, may be referred as the M.O.L.E..

WaveRIDER Ready refers to the M.O.L.E. being configured to collect wave solder

data when used with the WaveRIDER kit.

Thermocouple, may be referred to as T/C.

Software Terms:

WaveRIDER SPC software may be referred to as WR SPC.

Workbook, contains all of the worksheets and the uploaded data set saved with file

extension (.MWR).

Worksheet, the individual pages or sheets in the workbook file.

Data Set, multiple data runs uploaded into the workbook file.

Data Run / Experiment, the data uploaded from the M.O.L.E..

viiiWaveRIDER

yFonts Used in this Manual

This manual uses a special font to indicate terms or words that can be found directly on

the PC display.

For Example:Select the Open Workbook command from the File menu to open a new

workbook file. This font indicates the words Open Workbook and File are actually found

in the PC display.

yComputer Hardware Requirements

CPU, RAM, Hardware: 300mhz processor or equivalent

128 megabytes of RAM (minimum).

50 megabytes of free disk space.

Operating System: Windows XP & 2000.

Disk Drive: CD Rom drive.

Mouse: Windows compatible mouse.

Communication Port: Serial Port, USB (with port replicator).

Video: Color VGA or better video card and appropriate video

monitor. (SVGA is highly recommended)

It is recommended that the minimum computer display area be set to 800 x 600.

For best performance set the display to 1024 X 768 (Refer to your Microsoft

Windowsdocumentation for details).

Printer: Color printer is recommended.

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