Eaton Powerware 9x55 series Manuel

p/n:

Revision 1

9x55 8–15 kVA Battery Upgrade

For use with the Eaton®9155 and 9355 (8–15 kVA)

Powerware Series

Eaton reserves the ri ht to chan e specifications without prior notice. Eaton is a re istered trademark of Eaton. All other trademarks are

property of their respective companies.

©Copyri ht 2017 Eaton, Ralei h, NC, USA. All ri hts reserved. No part of this document may be reproduced in any way without the

express written approval of Eaton.

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance

of the UPS and batteries. Please read all instructions before operating the equipment and save this

manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute

procédure d installation et de maintenance de la PDU. Veuillez consulter entièrement ces instructions

avant de faire fonctionner l équipement et conserver ce manuel afin de pouvoir vous y reporter

ultérieurement.

9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1 iii

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iv 9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1

Table of Contents

9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1 1

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Eaton has designed a new harness (see Figure 16) for the battery trays within the 9X55 8-15KVA products as an

effort to provide arc flash mitigation. Battery trays should be replaced to include the adapter on every battery

shelf. This adapter is included in models starting in September 2016. Older models require this battery

upgrade.

Prior to the upgrade, the two battery trays in a shelf are oriented in opposite directions. The positive terminal of

the left tray is to the front of the unit while the negative terminal of the right tray is in the front. After this

upgrade, all trays will be oriented with the positive terminals to the front.

Installing the new adapter requires that you cut the existing terminals off of the red and black wires on the front

of the battery shelf, strip the wire back 1/4 inch, install and crimp the new adapter onto the wires, and add

shrink wrap over the crimped terminal.

2 9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1

Introduction

9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1 3

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WARNING

This procedure involves interacting with components that may be energized.

Any and all work can involve hazards when working on electrical equipment. The work must be done in

accordance with all applicable local, federal, or other safety requirements and must be performed by qualified

personnel.

IMPORTANT

In the event of input power failure while performing this procedure, battery backup will not be available.

1. If possible, remove power from the system. Otherwise, follow the instructions in the UPS Maintenance

section of the User’s Guide to place the 9x55 8-15kVA UPS in Maintenance bypass. First, put the UPS into

bypass then move the switch to maintenance bypass. However, if the UPS cannot be placed in

maintenance bypass, the upgrade can still be performed by removing power from the system.

Figure 1. Bypass Mode (UPS mounted Maintenance Bypass Switch located at the rear of the unit)

4 9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1

2. Verify that the UPS battery circuit breaker CB1, at the rear of the unit, is open. Follow applicable lockout/

tagout procedures.

Figure 2. CB1 s Open (Located at the rear of the unit)

NOTE If an external battery cabinet is attached, it must be disconnected from the UPS. Ensure

that CB1 is open on each associated external battery cabinet.

Battery Up rade Procedure

9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1 5

3. Remove the front dress panel of the battery compartment.

Figure 3. Remove Front Panel

Battery Up rade Procedure

6 9x55 8–15 kVA Battery Up rade (8–15 kVA) —Rev 1

4. Using a 7mm nut driver, remove the screws that secure the battery dead front and remove the dead front.

Figure 4. Remove Battery Dead Front Screws

Figure 5. Battery Dead Front Removed

Battery Up rade Procedure

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