EASTMAN Kodak X-Omat 180 LP Manuel utilisateur
© Eastman Kodak Company
Publication No. 1C7836
February 1996
Supersedes July 1995
INSTALLATION INSTRUCTIONS for the
Kodak X-Omat
180 LP and 180 LPS
PROCESSORS
H127_0010DA
2 February 1996 – 1C7836
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Description Page
Table of Contents
Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preparing the PROCESSOR for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unpacking the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Checking the DRIVE SHAFT SPROCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the RACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Moving the PROCESSOR into Position and Leveling the PROCESSOR . . . . . 15
Measuring the Distance between the SORTER and the Processing TANK . . . 17
Connecting the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installing the SEISMIC KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Tightening the CLAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Making the Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting the Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connecting the Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Connecting the REPLENISHER TANKS and STRAINERS . . . . . . . . . . . . . . . 30
Connecting the EXHAUST DUCT from the DRYER . . . . . . . . . . . . . . . . . . . . . 31
Installing the DEVELOPER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checking for Correct Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Checking the Components and SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Checking the SORTER, 180 LPS PROCESSOR Only . . . . . . . . . . . . . . . . . . . 35
Checking the Adjustment of the ACCESS DOOR LATCH on the SORTER . . . 38
Continuing to Check the Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Calibrating the Replenishment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Electrostatic Discharge
1C7836 – February 1996 3
Section 1: Electrostatic Discharge
Overview ESD — electrostatic discharge — is a primary source of:
• product downtime
• lost productivity
• costly repairs
While one cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy
essential components in electronic equipment.
Preventive Measures
• Always look for an ESD warning label before doing any procedure involving static-sensitive
components such as CIRCUIT BOARDS. All static-sensitive components are marked with bright
graphic labels, which frequently include instructions. Follow all label instructions.
• Wear a grounding strap when handling static-sensitive components. Always make certain that the
clip remains attached to a properly grounded, unpainted, clean surface.
• Repair static-sensitive components at an ESD-protected work station or use a portable grounding
mat. For help in setting up an ESD-protected work station, contact your Kodak representative.
• When moving static-sensitive components from one area to another, insert and transport the
components in ESD-protective packaging. Transparent antistatic bags are available from a variety
of manufacturers and will help shield components from ESD damage.
INSTALLATION INSTRUCTIONS
4 February 1996 – 1C7836
Section 2: Preparing the PROCESSOR for Installation
Special Tools Required
The following tools are required:
Note
* The following relates to the PORTABLE COMPUTER:
• An IBM compatible PORTABLE COMPUTER with MS-DOS version 3.0 or higher installed on the hard disk and
with a 720 KB 31/2in. disk drive.
• A serial communication port configured as COM1: See the User Manual for the PORTABLE COMPUTER.
Important
• Use only qualified personnel to install the PROCESSOR.
• Before installation of the PROCESSOR, review the Section “Electrostatic Discharge” on Page 3to ensure that
components do not become damaged during installation of the JUMPERS in the PROCESSOR.
Tool or
Part No. Description
--- PORTABLE COMPUTER *
TL-1434 LEVEL - approximately 30.5 cm (12 in.)
TL-1926 MAGNETIC POWER WARNING SIGN
TL-2431 AIR METER
TL-2296 TAPE MEASURE
TL-4391 INTERFACE CABLE
5B6278 DIAGNOSTICS DISKETTE
Preparing the PROCESSOR for Installation
1C7836 – February 1996 5
Unpacking the PROCESSOR
Note
Install the PROCESSOR before you install the
Kodak
Ektascan
2180 LASER PRINTER.
[1] Cut and remove the bands around the outside of
the SHIPPING CARTON.
[2] For the 180 LPS PROCESSOR only, remove the
SORTER BIN from the top of the main SHIPPING
CARTON.
[3] Remove the CARDBOARD COVER from the
SHIPPING CARTON.
H127_0208GA
H127_0208GCA
band
CARTON
SHIPPING
COVER
CARDBOARD
SORTER BIN
INSTALLATION INSTRUCTIONS
6 February 1996 – 1C7836
[4] Remove:
• GRADUATED CYLINDERS
• EXIT RACK
• DETECTOR CROSSOVER
• DRIP TRAY and SPLASH GUARD
• PROCESSOR DOCKING ASSEMBLY
• PREPACK POLYBAG
Note
The PROCESSOR DOCKING ASSEMBLY is not used during the installation of the PROCESSOR.
H127_0195DA
H127_0195DCA
CROSSOVER
DETECTOR
CYLINDERS
GRADUATED
ASSEMBLY
DOCKING
PROCESSOR
EXIT RACK
PREPACK POLYBAG
SPLASH GUARD
and
DRIP TRAY
Preparing the PROCESSOR for Installation
1C7836 – February 1996 7
[5] Remove the:
• PACKING MATERIAL from the top of the
PROCESSOR
• RAMPS with the BOLTS
• For the 180 LP PROCESSOR only, the
service publication, Publication Part
No. 1C7834
Note
The service publication for the 180 LPS PROCESSOR
will be removed later in the unpacking procedure.
[6] Lift the SHIPPING CARTON to remove it from the
PROCESSOR.
[7] Remove the plastic from the PROCESSOR.
[8] Check that the contents of the SHIPPING
CARTON match the Packing List.
H127_0056CA
H127_0056CCA
CARTON
SHIPPING
PACKING
MATERIAL
RAMPS
INSTALLATION INSTRUCTIONS
8 February 1996 – 1C7836
[9] Lift the TOP COVER of the PROCESSOR.
[10] For the 180 LPS PROCESSOR only, remove the
FILM TRAY.
[11] Remove the WET SECTION COVER and the PACKING MATERIAL around it.
[12] Remove the DRYER RACK and the 2 pieces of PACKING MATERIAL inside the DRYER.
[13] Remove the YOKE and the EVAPORATION COVERS.
H127_0196AA
H127_0196ACA
FILM TRAY
TOP COVER
H127_0062BA
H127_0062BCA
COVER
WET SECTION
TOP COVER
RACK
DRYER
MATERIAL
PACKING PACKING
MATERIAL
H127_0197BA
H127_0197BCA
YOKE COVERS
2 EVAPORATION
Preparing the PROCESSOR for Installation
1C7836 – February 1996 9
[14] Remove the DEVELOPER/FIXER CROSSOVER and the FIXER/WASH CROSSOVER.
[15] Disconnect the WATER DISCONNECT.
[16] Remove:
• WASH RACK
• FIXER RACK
• DEVELOPER RACK
• packing materials
H127_0060DA
H127_0060DCA
P/J33
WASH RACK CROSSOVER
FIXER/WASH FIXER RACK
CROSSOVER
DEVELOPER/FIXER
DEVELOPER RACK
DRYER RACK
EXIT RACK
DISCONNECT
WATER
INSTALLATION INSTRUCTIONS
10 February 1996 – 1C7836
Note
To remove a PANEL:
• Loosen the CAPTIVE SCREWS.
• Lift the PANEL and remove.
[17] Remove:
• tape
• FEED SIDE PANEL
• DRYER SIDE PANEL
[18] For the 180 LPS PROCESSOR only, remove the service publication, Publication Part No. 1C7834.
[19] Close the TOP COVER.
H127_0194HA
H127_0194HCA
DRYER SIDE PANEL
1C7834
PANEL
DRIVE SIDE SIDE PANEL
NON-DRIVE
FEED SIDE PANEL
TOP COVER
BREAKER CB1
MAIN CIRCUIT
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