E-T-A ControlPlex EM12D-TIO Manuel utilisateur

User Manual ControlPlex®

EM12D-TIO Intelligent Supply Module

1 Table of contents

1 Table of contents 2

2 General information 6

2.1 Safety instructions 6

2.2 Qualiﬁed personnel 6

2.3 Use 6

2.4 Delivery state 6

3 General description 7

3.1 Design of the entire system 8

3.2 Dimensions of the EM12D-TIO intelligent supply module 9

3.3 Status indication and terminals 9

3.3.1 Terminals for voltage supply and IO link connection 9

3.3.2 Connector socket for the IO link Master®, connector socket X81 10

3.3.3 LED »CE/CM« 10

3.4 Representations of the manufacturing date, the Device ID and revision

status of the software 10

4 Mounting and installation 11

4.1 Mounting of the system 11

4.2 Wiring and connection of the EM12D-TIO intelligent supply module 11

4.2.1 Supply by means of IO link connector X81 COM 12

4.2.2 Connection EM12D-TIO intelligent supply module (-X81) 12

5 Operating modes and signalling 13

5.1 Operating mode: (system start) 13

5.2 Operating mode: (critical failure) 13

5.3 Operating mode: (non-critical failure) 13

5.4 Operating mode: (independent operation) 13

5.5 Operating mode: (faultless operation) 13

5.6 Signalling of operating modes on EM12D-TIO supply module 14

5.7 Signalling of operating conditions on REX12D circuit protector 14

6 Basic functions of the entire system 15

6.1 Internal cycle times 15

6.2 Hot swap of circuit protectors 15

6.3 Communication via port conﬁguration tool 15

7 Types of communication 16

7.1 SIO mode, group signal at PLC input 16

7.2 Model of the EM12D-TIO intelligent supply module 16

7.2.1 Models for the operation of 32 channels 16

7.2.2 Models for the operation of 16 channels 16

7.2.3 Population errors 16

7.2.4 Error device addressing 16

7.3 IODD ﬁle 17

7.4 Software versions of EM12D 17

8 Cyclical I/O data 18

8.1 Data model for max. 16 channels 18

8.1.1 Data from IO link master to EM12D-TIO (16 channels) 18

8.2 Data model for max. 32 channels 22

8.2.1 Data from IO link master to EM12D-TIO (32 channels) 22

9 Non-cyclical I/O data 27

9.1 Identical data model for max. 16 channels and 32 channels 28

9.1.1 System commands IO link EM12D-TIO (index 2) 28

9.1.1.1 Store adjustments in master (data storage) 28

9.1.1.2 Reset to factory settings 28

9.1.1.3 Reset statistical information 28

9.1.2 Device information IO link EM12D-TIO (Index 19, 21, 22, 23) 28

9.1.2.1 Device type (Index 19) 28

9.1.2.2 Serial number (Index 21) 28

9.1.2.3 Hardware version (Index 22) 28

9.1.2.4 Software version (Index 23) 28

9.1.2.5 Application Speciﬁc Tag 28

9.1.2.6 Device Status 28

9.1.2.7 Extended Device Status 29

9.1.2.8 Process Data Input 29

9.1.2.9 Process Data Output 29

9.2 Data model for max. 16 channels 30

9.2.1 Conﬁguration data of the EM12D-TIO intelligent supply module 30

9.2.1.1 Internal cycle time 30

9.2.1.2 Conﬁgure controllability of the channels with 16 channels

(PLCLock Index 199) 30

9.2.1.3 Conﬁguration data of the EM12D-TIO intelligent

supply module (Index 200) 31

9.2.2 Diagnostic information of the EM12D-TIO intelligent

supply module (Index 300) 32

9.2.3 Parameters of channel for 16 channels 33

9.2.3.1 Current rating for 16 channels 33

9.2.3.2 Limit value load current for 16 channels 33

9.2.4 Diagnostic information channel with 16 channels 34

9.2.5 Load voltage channel for 16 channels 35

9.2.6 Extended diagnostic messages (dynamic info) channel

for 16 channels 35

9.2.6.1 Error memory for 16 channels 35

9.2.6.2 Trip counter for 16 channels 36

9.2.6.3 Reason for trip for 16 channels 36

9.2.7 Action commands channel for 16 channels 36

9.2.8 Device information channel for 16 channels 37

9.2.8.1 Device type for 16 channels 37

9.2.8.2 Hardware version for 16 channels 37

9.2.8.3 Software version for 16 channels 38

9.2.8.4 Serial number for 16 channels 38

9.2.9 Statistical information for 16 channels 39

9.2.9.1 Minimum current for 16 channels 39

9.2.9.2 Maximum current for 16 channels 39

9.2.9.3 Mean value current for 16 channels 40

9.2.9.4 Minimum voltage for 16 channels 40

9.2.9.5 Maximum voltage for 16 channels 40

9.2.9.6 Mean value voltage for 16 channels 41

9.3 Data model for 32 channels 42

9.3.1 Conﬁguration data of the EM12D-TIO intelligent supply module 42

9.3.1.1 Conﬁgure controllability of the channels with 32 channels

(PLCLock Index 199) 42

9.3.1.2 Conﬁguration data of the EM12D-TIO intelligent

supply module (Index 200) 43

9.3.2 Diagnostic information of the EM12D-TIO intelligent

supply module (Index 300) 44

9.3.3 Parameters of channel for 32 channels 45

9.3.3.1 Current rating for 32 channels 45

9.3.3.2 Limit value load current for 32 channels 45

9.3.4 Diagnostic information channel for 32 channels 46

9.3.5 Load voltage channel for 32 channels 47

9.3.6 Extended diagnostic messages (dynamic info) channel

for 32 channels 47

9.3.6.1 Error memory for 32 channels 47

9.3.6.2 Reason for trip for 32 channels 48

9.3.6.3 Reason for trip for 32 channels 48

9.3.7 Action commands channel for 32 channels 48

9.3.8 Device information channel for 32 channels 49

9.3.8.1 Device type for 32 channels 49

9.3.8.2 Hardware version for 32 channels 50

9.3.8.3 Software version for 32 channels 50

9.3.8.4 Serial number for 32 channels 52

9.3.9 Statistical information for 32 channels 52

9.3.9.1 Minimum current for 32 channels 52

9.3.9.2 Maximum current for 32 channels 53

9.3.9.3 Mean value current for 32 channels 53

9.3.9.4 Minimum voltage for 32 channels 54

9.3.9.5 Maximum voltage for 32 channels 54

9.3.9.6 Mean value voltage for 32 channels 53

10 Appendix 56

10.1 List of pictures 56

10.2 Technical data 57

2 General information

2.1 Safety instructions

This manual points out possible danger

for your personal safety and gives

instruction how to avoid property damage.

The following safety symbols are used to

draw the reader's attention to the safety

instructions included in this manual.

Danger!

Danger to life and limb unless the following

safety precautions are taken.

Warning

Danger to machinery, materials or the

environment unless the following safety

precautions are taken.

Note

Information is provided to allow a better

understanding.

Caution

Electrostatically sensitive devices (ESD).

Devices must exclusively be opened by

the manufacturer.

Disposal guidelines

Packaging can be recycled and should

generally be brought to re-use.

2.2 Qualiﬁed personnel

This user manual must exclusively be

used by qualiﬁed personnel, who are able

– based on their training and experience –

to realise arising problems when handling

the product and to avoid related hazards.

These persons have to ensure that the

use of the product described here meets

the safety requirements as well as the

requirements of the presently valid

directives, standards and laws.

2.3 Use

The product is part of a continuous

enhancement process. Therefore there

might be deviations between the product

in hand and this documentation. These

deviations will be remedied by a regular

review and resulting corrections in future

editions. The right to make changes

without notice is reserved. Error and

omissions excepted.

2.4 Delivery state

The product is supplied with a deﬁned

hardware and software configuration.

Any changes in excess of the documented

options are not permitted and lead to

liability exclusion.

3 General description

The requirements regarding modern

machinery and equipment are constantly

growing. System transparency, remote

maintenance and remote access are

getting more and more important in

international competition. Early notiﬁcation

in the event of any disturbances and a

fast response to current problems will

increase system availability, save costs

and improve the overall stability of the

production process.

E-T-A provides the ideal solution for

machine and panel builders with the

intelligent protection system comprising

the REX12D circuit protector and the

intelligent EM12D-TIO supply module. The

system combines the well-proven quality

of DC24V overcurrent protection with

the communication options of the IO link

system. It allows complete transparency

of the DC24V power supply and provides

all necessary information for a reliable

production process in this plant sector.

Part of the information is the permanent

transmission of status indication regarding

each channel of the individual circuit

protector. In addition the present load

current of the channel on the selected

circuit protector is transmitted to the IO

link master.

A parameterisable limit value allows

creation of a warning threshold which

advises the user of changing system

conditions.

Any number of the only 12.5 mm wide

modules can be mounted side by side.

They feature push-in technology with

press release buttons and allow no-tool

time-saving and maintenance-free wiring.

The supply module is designed for DC

24 V and 40 A and accommodates max.

10 mm² with wire end ferrule as a plus (+)

supply. On the load output side the circuit

protector can be wired with 2.5 mm².

It is exactly tailored to the needs of

machine and panel builders. And what

is more: no additional accessories are

required when connecting the individual

components electrically and mechanically.

This helps save time and money!

3.1 Design of the entire system

The EM12D-TIO intelligent supply module is the centre of the

ControlPlex®system. It collects all information of the REX12D

electronic circuit protectors and forwards it to the superordinate

IO link master and thus to the superordinate control unit.

The IO link interface to the superimposed IO link master is

realised with a 3-wire cable. It allows connection of the required

IO link master to the ControlPlex®system, thus enabling display

and analysis of the individual measuring values as well as

diagnosis and control of the individual channels of the electronic

circuit protectors. This enables the user to have unrestricted

access to the safety-relevant functions even in the event of

an interruption. Any occurring failures will be detected quickly

and can be remedied without delay. The ControlPlex®system

effectively reduces system downtimes and signiﬁcantly increases

the productivity.

ﬁg. 1: System overview

4230-T110

100-240 V AC

24 V DC/10 A

EM12D-

TIO-xxx

DC24V

40A

Port1

Master

CPU

DC24V

REX12D-

TA2-100

DC24V

REX12D-

TA2-100

2A 4A

DC24V

REX12D-

TA2-100

COM COM COM

3.2 Dimensions of the EM12D-TIO intelligent supply module

3.3 Status indication and terminals

3.3.1 Terminals for voltage supply and IO link connection

The operating voltage of the device is 24 V DC. Faultless operation of the device is

ensured in a voltage range of 18 V to 30 V. The max. current of the supply module is 40 A.

Using a supply voltage outside the indicated operating range can cause

malfunctions or destruction of the device.

ﬁg. 2: EM12D-TIO

ﬁg. 3: Status indication and terminals EM12D-TIO

EM12D-

TIO-xxx

L+

C/Q

L-

X81

DC24V

40 A

LINE +1

LED CE/CM

connector

3-pole

snap-on socket for

rail EN 60715-35x7.5

label e.g. from

Phoenix Contact

ZBF-12 GERMANY

91,5

7,5

12,4

EM12D-

TIO-xxx

L+

C/Q

L-

X81

DC24V

40 A

LINE +1

81 COM

IO link master

interface

socket 1 (L+)

socket 2 (C/Q)

socket 3 (L-)

0 V DC

LINE+ DC 24 V

max. 40 A

LED CE/CM

GERMANY

connector

3-pole

Use of the terminals for applications not provided for in the operation manual or improper connection can lead to mal-

function or destruction of the device.

The EM12D-TIO intelligent supply module is supplied with voltage both via the supply terminals LINE+ and 0 V and via

X81 COM. The voltages are decoupled reciprocally.

3.3.3 LED »CE/CM«

The LED CE/CM shows the status of the communication unit. Available LED colours are red, green and orange. For further details

please see ﬁg. 9. Illustration of operating modes.

3.4 Representations of the manufacturing date, the Device ID and revision status of the

software

1. supply voltage IO link L +24V

2. data line IO link C/Q (to IO link master)

3. supply voltage IO link L-

3.3.2 Connector socket for the IO link Master®, connector socket X81

This connector socket serves for connecting the EM12D-TIO

intelligent supply module with the superordinate IO link master.

Connection of the device with the master is realised with a

one-to-one wiring mode. Preferably the connection should be

a typical sensor cable 3-pole with a cross section of 0.25 mm²

to 0.5 mm² (e.g. FD Li9Y11Y or LifYY). The cable does not have

to be shielded specially. The cable length between the IO link

master and the IO link device must not exceed 20 m.

ﬁg. 4: IO link connection

ﬁg. 5: marking of date code

date code

Device ID

revision status of firmware

Entrance Module

EM12D-TIO-000-DC24V-40A

E-T-A

D-90518 ALTDORF

Made in Germany • xxxx • xxxxx • x

GERMANY

LOAD+ 2.1 (2.2)

COM

ADDR

LINE+1

EM12D-T

max. 16 channels

REX12D-T

0 V

IO-Link

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