Duplo DocuCutter DC-545HC Manuel utilisateur
Store this manual so that it can be retrieved whenever needed.
Instruction Manual
Docu Cutter
DC-545 HC/DC-545 HCEX
Version. 1.0 / November 2003
Correct operation and periodic maintenance are
essential for ensuring safe use of this machine.
Thoroughly read this manual before using this
machine.
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Thank you for your purchase of the Docu Cutter DC-545 HC.
To ensure safe and efficient prolonged use of this machine, read and thoroughly understand this manual before
using this machine. After using this manual, be sure to keep it in a place to handy reference.
PLEASE NOTE
In the interest of upgrading our products, specifications and other data given in this manual are subject to
change without notice. If the manual contains anything that you do not understand, contact the manufac-
turer for clarification.
Introduction
DC-545 HC
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Thank you for your purchase of the Docu Cutter DC-545 HCEX.
To ensure safe and efficient prolonged use of this machine, read and thoroughly understand this manual before
using this machine. After using this manual, be sure to keep it in a handy place to Reference.
DC-545 HCEX
PLEASE NOTE
In the interest of upgrading our products, specifications and other data given in this manual are subject to
change without notice. If the manual contains anything that you do not understand, contact the dealer for
clarification.
OVERVIEW
The DC-545 HCEX was created to produce high-quality, customized products; greeting cards, postcards,
brochures, business cards, and resized photographs. It does this by combining a number of devices that set up
automatically to slit, cut, and crease a sheet of paper into the desired format with no operator intervention.
Initially, the DC-545 HCEX is manually programmed with the required positions of the slits, cuts and creases
and the values are stored in a memory for future recall. A CCD sensor reads the job number encoded in a
barcode on the unfinished sheet. Then, the DC-545 HCEX recalls the values from memory, sets up the slitter
positions, activates the cutter for lead, trail, and any intermediate cuts and any required creases.
In addition, when a small 90-degree angle register mark has been printed adjacent to the barcode, the position
is measured against the intended position stored in the job memory. As this mark is part of the original image,
any error in its location can be compared with the stored value and used to correct the setup positions of the
devices by applying a horizontal offset to the cut and crease positions, and a vertical offset to the slit positions
to maintain precise finishing every time.
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Contents
Introduction ......................................................................................................................... 1
DC-545 HC ................................................................................................................. 1
DC-545 HCEX ............................................................................................................ 2
Notes on Safety (Please Read and Observe) ................................................................... 5
Safety Precautions ............................................................................................... 5
Warning Sticker .......................................................................................................... 8
Positioning the Machine ............................................................................................. 9
Maintenance ............................................................................................................. 10
Conventions Used in This Manual............................................................................ 11
Chapter 1 Operating Instraction - DC-545 HC
Part names and their functions................................................................................. 12
Loading the paper .................................................................................................... 13
Selecting/operating/stopping a job ........................................................................... 14
Adjustments.............................................................................................................. 15
Troubleshooting table ............................................................................................... 17
Specifications ........................................................................................................... 17
Chapter 2 Before Using This Machine - DC-545 HCEX
Confirming the Packaged Materials ................................................................................ 18
How to Set up the System ............................................................................................... 19
Part Names and Their Functions .................................................................................... 21
Appearance .............................................................................................................. 21
Control Panel ............................................................................................................ 23
LCD Panel ................................................................................................................ 24
Turning Power ON/OFF .................................................................................................... 25
Turning ON the Power .............................................................................................. 25
Turning OFF the Power ............................................................................................ 25
Chapter 3 Operating Instructions - DC-545 HCEX
Automatic Cutting Using Bar Codes and Register Marks ............................................ 26
About the Waste Tray ....................................................................................................... 29
Chapter 4 Troubleshooting - DC-545 HCEX
Troubleshooting Flow Chart ............................................................................................ 30
Power Does Not Turn ON......................................................................................... 30
Cutting is Not Possible ............................................................................................. 31
Error Messages ................................................................................................................. 32
When a Paper Jam Has Occurred ................................................................................... 39
When “REJECT PAPER” is Displayed ..................................................................... 39
When “FEED JAM” is Displayed .............................................................................. 41
When “CENTER JAM” is Displayed ......................................................................... 43
Procedure of Removing Front and Rear Creaser Guides ........................................ 45
When “SLITTER JAM” is Displayed ......................................................................... 47
When “CUTTER LOCK” is Displayed ....................................................................... 49
When “CREASE LOCK” is Displayed....................................................................... 51
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Chapter 5 Manual Programming - DC-545 HCEX
Prior to Programming a Job ............................................................................................ 53
Definition of Programming Terms ................................................................................... 54
Customer Programmed Jobs .......................................................................................... 60
Factory Preset Jobs ......................................................................................................... 61
How to Manually Program a Job ..................................................................................... 64
Appendix - DC-545 HC / DC-545 HCEX
Specifications ................................................................................................................... 70
DC-545 with HC AUTO FEEDER Specifications ...................................................... 70
DC-545 with HCEX AUTO FEEDER Specifications ................................................. 71
Specifications of Reg. Mark and Bar Code .............................................................. 72
How to do AUTO CUT .............................................................................................. 82
Index .................................................................................................................................. 83
Contents
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Notes on Safety (Please Read and Observe)
Safety Precautions
Various symbols and pictures are used in this manual and on the stickers affixed to the machine. These symbols and
pictures provide warnings and instructions to prevent danger to you or other personnel, and to prevent damage to office
property. The meanings of these symbols and pictures are explained below.
WARNING Indicates a high degree of potential danger. If the warning is ignored, death or serious
injury may result.
CAUTION Indicates a medium degree of potential danger. If the caution is ignored, medium injury or
damage to property may result.
[Examples of Pictorial Symbols]
A circle with a line through it indicates a prohibited action. The particular act prohib-
ited is indicated by a picture inside the circle. (In the example shown here, the prohibited
act is disassembly.)
A black disc indicates an instruction, or sometimes a prohibited action. The instruction
itself is indicated by pictorial symbols drawn in white on the disc. (In the example shown
here, the instruction is “Remove the plug from the outlet.”)
• These are particularly important safety points and should always be observed.
WARNING
If the machine is used after foreign matter (metal fragments, water, or liquid) has entered the
machine, this may result in fire or electric shock.
• Turn the main unit’s power switch OFF, and then remove the power plug from the outlet. Contact
the sales distributor.
If the machine is used after heat, smoke, strange smell, or other abnormality is detected, this may
result in fire or electric shock.
• Turn the main unit’s power switch OFF, and then remove the power plug from the outlet. Contact
the sales distributor.
Use only the power cord that is provided among the accessories.
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Notes on Safety (Please Read and Observe)
WARNING
Do not modify the machine.
• Doing so may result in fire or electric shock.
Do not remove the rear lid, cabinet, or covers from the machine.
• The inside of the machine contains high-voltage parts, which may cause electric shock.
Do not remove or insert the power plug with wet hands.
• Doing so may result in electric shock.
Do not damage, break, or modify the power cord.
• Do not place heavy objects on, tug, or unnecessarily bend the power cord. Doing so may result in
fire or electric shock.
Do not insert or drop metal, flammable material, or other matter through the ventilation holes into
the machine interior.
• Doing so may result in fire or electric shock.
Do not place flower vases, flowerpots, cups, or water containers (including metal containers) on top
of the machine.
• Fire or electric shock may result if liquid spills inside the machine.
Do not use a source voltage other than that specified. Do not connect two or more loads to a single
outlet.
• Doing so may result in fire or electric shock.
Do not place the machine in a humid or dusty area.
• Doing so may result in fire or electric shock.
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Notes on Safety (Please Read and Observe)
CAUTION
Before moving the machine, remove the power plug from the outlet.
• If the cord is damaged, this may result in fire or electric shock.
Remove the power plug itself, not the cord.
• Tugging the cord may damage it (expose conductors, or cause disconnections, etc.), resulting in
fire or electric shock.
Do not place the machine in an unstable position, such as on an unsteady support or sloping area.
• If the machine is dropped or falls over, this could result in personal injury.
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Notes on Safety (Please Read and Observe)
Warning Sticker
Keep the WARNING stickers clean at all times. If labels become damaged or come off, have your service representative
replace them.
No. Parts No. Name Q’ty
qL8-T1100 Warning Sticker 1 1
wL8-T1080 Warning Sticker 2 3
WARNING
Cutters and movable parts are inside this cover.
Before opening the cover to work,
unplug the power cord.
Use caution when working near cutters
and movable parts. L8-T1080
WARNING
Do not touch blade!
To remove jammed paper,
use the tweezers. L8-T1100
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w
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Positioning the Machine
Installing the machine on a flat, stable surface.
Avoid installing the machine in a dusty area.
Avoid installing the machine in the direct sunlight or heat,
such as near a stove. The machine may indicate errors due
to overheating caused by sunlight. Also avoid hot, cold, or
humid areas since paper may absorb moisture, causing
paper jams or wrinkles.
Notes on Safety (Please Read and Observe)
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