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Service Manual
Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120
Table of contents
1 GENERAL ------------------------------------------------------------------------------------------------------- 4
1.1 Technical Data ------------------------------------------------------------------------------------------- 4
1.2 Type mark coding ---------------------------------------------------------------------------------------- 6
1.3 Basic description ----------------------------------------------------------------------------------------- 7
1.4 Functional description -----------------------------------------------------------------------------------
8
1.5 Control Methods ------------------------------------------------------------------------------------------
9
1.6 Mechanical brake control -------------------------------------------------------------------------------
11
1.7 Motor control modes ------------------------------------------------------------------------------------ 12
1.8 EMC -------------------------------------------------------------------------------------------------------- 13
1.8.1 Fulfilled EMC-standards ------------------------------------------------------------------------- 14
2 INSTALLATION ------------------------------------------------------------------------------------------------ 15
2.1 Cooling ----------------------------------------------------------------------------------------------------- 15
2.2 Power cabling --------------------------------------------------------------------------------------------- 16
2.3 Control wiring --------------------------------------------------------------------------------------------- 18
2.4 EMC compatible grounding ---------------------------------------------------------------------------- 18
2.5 SCCR rating -----------------------------------------------------------------------------------------------
18
3 START-UP PROCECURE ----------------------------------------------------------------------------------- 19
3.1 Visual checks --------------------------------------------------------------------------------------------- 19
3.2 Check before the first run ------------------------------------------------------------------------------ 19
3.3 Test run without load ------------------------------------------------------------------------------------ 20
3.4 Test run with load ---------------------------------------------------------------------------------------- 20
3.5 After the test run and autotuning --------------------------------------------------------------------- 20
4 PARAMETER ADJUSTMENTS ----------------------------------------------------------------------------- 21
4.1 Control keypad operation -------------------------------------------------------------------------------
21
4.1.1 Navigation on the control keypad -------------------------------------------------------------- 22
4.1.2 Value line editing ---------------------------------------------------------------------------------- 22
4.1.3 Passwords ------------------------------------------------------------------------------------------ 23
4.1.4 Special button functions and shortcuts ------------------------------------------------------- 23
4.1.5 Monitoring -------------------------------------------------------------------------------------------
24
4.2 Input selections -------------------------------------------------------------------------------------------
25
4.3 Speed supervision settings ---------------------------------------------------------------------------- 26
4.3.1 Functional test run for SSU --------------------------------------------------------------------- 28
4.4 Open Loop motor parameter adjustments ---------------------------------------------------------- 29
4.4.1 Open Loop speed control for hoisting -------------------------------------------------------- 29
4.4.2 Open Loop rated motor parameters for traveling ------------------------------------------- 29
4.4.3 Open Loop autotuning for traveling, frequency control ----------------------------------- 30
4.4.4 Open Loop manual tuning for traveling ------------------------------------------------------- 30
4.4.5 Open Loop manual tuning for traveling, frequency control ------------------------------ 31
4.4.6 Open Loop manual tuning for traveling, current control ---------------------------------- 31
4.5 Closed Loop motor parameter adjustments -------------------------------------------------------- 32
4.5.1 Closed Loop rated motor parameters --------------------------------------------------------- 32
4.5.2 Closed Loop autotuning, speed control ------------------------------------------------------- 34
4.5.3 Closed Loop manual tuning for hoisting, speed control ----------------------------------- 37
4.5.4 Brake Control -------------------------------------------------------------------------------------- 38
4.6 Brake Slip feature ----------------------------------------------------------------------------------------
40
4.6.1 Description of brake slip feature --------------------------------------------------------------- 40
