Dometic A552 Manuel utilisateur

Pub. Nr.: 599363886 --- REV.:A

Service Manual

MF 20-60 60-litre refrigerator with freezer compartment

Models : A552, EA0600 RH057 D3

A552E EA0601 RH060

A552EM EA0602 RH060 D

A552ESZ EA3200 RH060 D2

WA3200 RH060 DF

Table of Contents:

1. The appliance .................................................................................... 3

1.1. Specifications .................................................................................... 3

1.2. Important notes.................................................................................. 3

1.3. Spare parts, electrical wiring diagram................................................ 3

2. Installation and repair operations....................................................... 4

2.1. Tools.................................................................................................. 4

2.2. Cabinet, door ..................................................................................... 5

2.2.1. Adjusting right and left-hand swing door............................................ 5

2.2.2. Replacing legs ...................................................................................6

2.2.3. Replacing cowl ..................................................................................7

2.2.4. Replacing lock ...................................................................................7

2.2.5. Replacing door panel.........................................................................8

2.2.6. Replacing freezer door ......................................................................9

2.3. Electrical components......................................................................10

2.3.1. Replacing lighting device and bulb ..................................................10

2.3.2. Replacing bulb without dismounting lighting device.........................12

2.3.3. Replacing heating element (Cylindrical heating element) ................13

2.3.4. Replacing heating element [”Half-moon” heating element (as of May 2003)]15

2.3.5. Replacing temperature sensor.........................................................16

2.3.6. Replacing thermostat.......................................................................17

2.3.7. Replacing timer................................................................................20

2.3.8. Appliance with semi-automatic defrosting........................................21

2.3.9. Temperature controller ....................................................................21

2.4. Cooling aggregate ...........................................................................22

2.4.1. Replacing cooling aggregate ...........................................................22

1. The appliance

1.1.Specifications

The appliance is a 60-litre upright refrigerator, operating with a wet absorption cooling

system.

At ambient temperatures between +16°C and +32°C, the cooling compartment

temperature can be adjusted between 0°C and +6°C using the thermostat. The

minimum temperature of the freezer compartment is - 12°C.

You can make ice cubes using the ice tray placed in the freezer compartment.

Defrosting of the appliance is either automatic, where the appliance is switched off for

1,5 to 2 hours every 24 hour by the installed control, or it is semi-automatic and can

be initiated by pressing the defrost switch. Restart is done automatically in both

cases.

1.2. Important Notes

- Do not repair or clean the appliance with the power supply cord plugged in!

- The appliance may only be operated by adults!

- All instructions in the operating manual must be followed when operating

the appliance!

- Any repair or service of the appliance that involves disassembling electrical

parts may be carried out by authorized service technicians only!

- Certain parts of the aggregate remain hot for a while after shutdown;

service must be carried out with caution!

- After any repair that involves disrupting the electrical circuit or the

replacement of aggregate, an electrical insulation resistance test must be

carried out at all times! (see 2.3.3.)

- Only appliances with compliance qualifications may be connected to the

mains!

- It is recommended to wear protective gloves for operations with possible

hand injuries!

1.3. Spare parts, electrical wiring diagram

The lists of spare parts and electrical wiring diagrams by Product numbers can be

found on the web page http://www.electrolux-ti.com.

Attention!

Any functional parts that need to be replaced during repair may only be

replaced by parts identical to the originals and which were chosen based

on the list of spare parts!

2. Installation and repair operations

2.1.Tools

Recommended tools:

-Universal pliers 160-mm, 2 pc.

-magnetic screwdriver handle

-Pz 1 fitting-strip

-Pz 2 fitting-strip

-Phillips screwdriver Ph 1

-Standard screwdriver 120 * 5

-Standard screwdriver 100 * 4

-14-mm wrench

-Electric hand drill whit φ 3,2 mm drill

Figure 1

2.2.Cabinet, door

2.2.1. Adjusting right and left-hand swing door

- Unscrew top door mount screws. (Fig. 2)

- Unscrew door mount hole cover screws. (Fig. 3)

- Open door.

- Pull top door mount by tilting door. (Fig. 4)

- Set aside door mount, unhinge door from bottom door mount pin.

- Pull door mount hole cover. Help with standard screwdriver when pulling.

- Place cabinet on its back carefully so that the hinge is not damaged.

- Install bottom door mount on opposite side. (Fig. 5, 6)

- Unscrew door mount pin from top door mount, then screw from opposite

direction and tighten. (Fig. 7, 8, 9)

Figure 2 Figure 3 Figure 4

Figure 5 Figure 6

Figure 7 Figure 8 Figure 9

- Stand cabinet on its legs.

- Place door on bottom door mount.

- Place the replaced top door mount pin into top door mount bore of door,

then push door mount into left-hand-side opening of cabinet and secure

with 2 screws. (Fig. 10)

- Push door mount hole cover into upper right-hand-side opening, then

secure with a screw. (Fig. 11)

Make sure of unhindered opening and appropriate secure sealing of the door.

If needed, make corrections after loosening the screws that secure the door.

Re-fasten the screws.

- When only replacing the door, dismounting of the door mount hole cover

and door stop or the switching of the door mounts is not necessary.

2.2.2. Replacing legs

- Place unit on its back carefully so that the hinge is not damaged.

- Dismount outer legs by unscrewing 2-2 screws. (Fig. 12)

- Take out inner legs from outer legs. (Fig. 13)

- Mount inner legs by securing them using bores further apart from each

other. (Fig. 14)

- Screw remaining screws into appropriate bores, fasten.

- Set aside the outer legs (possible re-mounting).

- Place the refrigerator on its legs.

Figure 10 Figure 11

Figure 12 Figure 13 Figure 14

2.2.3. Replacing cowl

- Turn cabinet onto door using appropriate protection support.

- In case of curved door use support on both sides to avoid oscillation

(cardboard support).

- Unscrew the screw that secures cowl, while keeping the end of cowl from

folding down. (Fig. 15, 16)

- Lastly, remove screw next to boiler insulation.

(mounting ease) (Fig. 17)

- Lift up cowl, then put replacement part in place.

- Fasten screws starting with the screw next to boiler insulation, while

holding the unfastened end of cowl with your hand.

- Tighten screws. While fastening, check the leveling of cowl and plate.

Adjust as necessary.

2.2.4. Replacing lock

”Snap lock” model

- Open door.

- Pull down rosette using 2 standard screwdrivers. (Fig. 18)

- Pop up lock cover:

With the bolt in locked position, pull the rim of lock cover onto the bolt

using a standard screwdriver to keep it from snapping back. (Fig. 19)

Snap off lock cover lid using 2 standard screwdrivers. (Fig. 20)

Figure 15 Figure 16 Figure 17

Figure 18 Figure 19 Figure 20

- Unscrew securing screws. (Fig. 21)

- Pull out lock. (Fig. 22)

- Reassembly is done in reverse order.

- Rosette and lock cover lid should be snapped in place applying slight

pressure.

When popping the lock cover lid open, the bolt must be in locked position.

”Turn lock” model

- Open door.

- Pull down rosette using 2 standard screwdrivers.

- Unscrew securing screws.

- Pull out lock toward door lining.

- Push new lock in lock bore of door.

- Reinsert and tighten securing screws.

- Push rosette in place applying slight pressure.

2.2.5. Replacing door panel

- Replacement of the door panel should be done with the door detached and

the lock dismounted.

- Remove door shelves. They can be removed by lifting the shelves.

- Place door – with door lining down – on protective support.

- Unscrew screws that secure locking-panel. (Fig. 23)

- Lift locking-panel from its nest. (Fig. 24)

- Pull out door panel. (Fig. 25)

Figure 21 Figure 22

Figure 23 Figure 24 Figure 25

- Adjust foil lining.

- Place the the door panel up to the handle lath into groove on one side of

door.

- Slightly bend door panel. (Fig. 26)

- Snap door panel into place in groove on other side of door.

- Push door panel until cylindrical bores on the plate and on the door are

concentric. (Fig. 27)

- Insert locking-panel, secure with screws.

- Reinstall lock.

- Reinstall door.

2.2.6. Replacing freezer door

- Open refrigerator door.

- While the freezer door is shut, insert a standard 4*100 screwdriver

between the freezer’s top door mount and the freezer door, with slight

pressure lift the top door mount pin out from its bore. (Fig. 28)

- Tilt and remove the freezer door by a quick pull on the upper edge of the

freezer door. (Fig. 29)

- Lift out the freezer door from the bottom door mount bore, then remove the

bottom hinge pin from the freezer door bore. (Fig. 30)

- Insert the hinge pin into the bottom bore of the new freezer door. (Fig. 31)

- Insert the freezer door with the pin into the freezer’s door mount bore so

that the bolt secures the freezer door. (Fig. 32)

- Inserting a standard 4*100 screwdriver between the freezer door and the

upper freezer door mount, bend the freezer door mount upwards.

- Applying slight pressure on the upper part of the freezer door, snap the top

door mount pin in place. (Fig. 33)

Figure 26 Figure 27

Figure 28 Figure 29 Figure 30

- Check the unhindered operation and closing of the freezer door.

2.3. Electrical components

2.3.1. Replacing lighting device and bulb

- Remove screws securing lighting device. (Fig. 34)

- Detach blocking tab on reflector from the lighting device by pressing the

reflector plate. At the same time, push the light shield off of the casing.

(Fig. 35, 36)

- Unscrew bulb. (Fig. 37)

- Snap the lighting device open by detaching the tab behind the threaded

part of the casing with a screwdriver. (Fig. 38)

Figure 31 Figure 32 Figure 33

Figure 34 Fi

ure 35 Figure 36

Figure 37 Figure 38

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