Dodge 2004 Freightliner Manuel utilisateur

TABLE OF CONTENTS

SECTION PAGE

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

UNDERSTANDING THE FEATURES OF YOUR VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

STARTING AND OPERATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

WHAT TO DO IN EMERGENCIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

IF YOU NEED CONSUMER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

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CONTENTS

INTRODUCTION



Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4



How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . 4



Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . 4



Vehicle Identification Number, Sample

and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5



Vehicle Safety Certification Label, Sample

and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5



Vehicle/Engine Emission Label, Sample

and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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4 INTRODUCTION

INTRODUCTION

This manual has been prepared with the assistance of

service and engineering specialists to acquaint you

with the operation and maintenance of your new

vehicle. It is supplemented by a Warranty Information

Booklet and various customer oriented documents.

You are urged to read these publications carefully.

Following the instructions and recommendations in

this manual will help assure safe and enjoyable

operation of your vehicle.

NOTE: After you read the manual, it should be stored

in the vehicle for convenient reference and remain with

the vehicle when sold.

When it comes to service, remember that your dealer

knows your vehicle best, has the factory-trained

technicians and genuine Mopar

parts, and is

interested in your satisfaction.

HOW TO USE THIS MANUAL

Consult the table of contents to determine which

section contains the information you desire.

The detailed index, at the rear of this manual, contains

a complete listing of all subjects.

WARNINGS AND CAUTIONS

This manual contains WARNINGS against operating

procedures which could result in an accident or bodily

injury. It also contains CAUTIONS against procedures

which could result in damage to your vehicle. If you do

not read this entire manual you may miss important

information. Observe all Warnings and Cautions.

WARNING!

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemi-

cals known to the State of California to cause

cancer and birth defects or other reproduction

harm. In addition, certain fluids contained in ve-

hicles, and certain products of component wear,

contain chemicals known to the State of Califor-

nia to cause cancer and birth defects or other re-

productive harm.

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INTRODUCTION 5

VEHICLE IDENTIFICATION NUMBER, SAMPLE

AND LOCATION

Vehicle identification number, visible (location: lower

edge of windshield)

VEHICLE SAFETY CERTIFICATION LABEL,

SAMPLE AND LOCATION

Location: below the driver’s seat on an outwardfacing

position of the mounting pillar.

1. Incomplete vehicle certification label for

chassis-cab.

2. Type plate (vehicle identification number,

permissible weights)

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6 INTRODUCTION

Sample Incomplete Vehicle Certification Label

(Label 1)

Sample Type Plate (Label 2)

VEHICLE/ENGINE EMISSION LABEL, SAMPLE

AND LOCATION

Location: on valve cover of the engine

Sample:

Important Engine Information

DaimlerChrysler AG, Stuttgart, Germany

Mercedes-Benz Engine, Model

Engine Family / Engine Code

Exhaust Emission Control System

OM 612 LA CID 164

2 MBXH2.69DJB / Code I

TC, EMC, CAC, CAT, EGR

Date of engine manufacture

Advertised output (SAE gr.)

Fuel rate at adv. Output

Valve lash cold (ins.)

Basic injection timing

Idle speed

2002

115 kW (154 HP) /3800 rpm

58 - 62 mm3/ stroke

hydr. int. tappet exh.

14.5 ± 1 degrees BTDC

680 ± 50 rpm

This engine conforms to US EPA and Canada regulations applicable

to 2004 Model Year.

This engine has a primary intended service application as a light HD

diesel engine.

This engine is not certified for use in an urban bus as defined at 40

CFR 86.093.-2. Sales of this engine for use in an urban bus is a

violation of Federal Law under the Clean Air Act.

This engine is certified to be operated on diesel fuel.

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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

CONTENTS



Ignition Lock /Starter Switch . . . . . . . . . . . . . . . . . . 9



Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10



Central Locking (Optional) . . . . . . . . . . . . . . . . . . 11



Unlocking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12



Locking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12



Central Locking Switch . . . . . . . . . . . . . . . . . . . . 13



Locking Status Display . . . . . . . . . . . . . . . . . . . . 14



Locking and Unlocking . . . . . . . . . . . . . . . . . . . . 15



To Program the Automatic Lock Feature when

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . 15



Remote Keyless Entry (Optional) . . . . . . . . . . . . . 16



Unlocking with Remote Keyless Entry . . . . . . . 17



Locking with Remote Keyless Entry . . . . . . . . . 18



Replacing Batteries in Remote Keyless Entry . . . 18



Security System with Towing and Passenger

Compartment Protection (Optional) . . . . . . . . . . . 19



Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 20



Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20



Switching off the Alarm . . . . . . . . . . . . . . . . . . . 20



Towing Protection and Passenger Compartment

Protection Switch (Optional). . . . . . . . . . . . . . . . . . 20



Towing Protection . . . . . . . . . . . . . . . . . . . . . . . . 20



Switching off the Towing Protection . . . . . . . . . 20



Passenger Compartment Protection . . . . . . . . . 21



Switching off the Passenger Compartment

Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21



Alarm Pushbutton (Vehicles with Security

Systems only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22



Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . 23



Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26



Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . 29



Passenger/Cargo Area Door . . . . . . . . . . . . . . . 33



Occupant Restraints . . . . . . . . . . . . . . . . . . . . . . . . . 35

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8 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE



Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37



Seat Belt Warning Lamp and Airbag

Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38



Fastening and Removing . . . . . . . . . . . . . . . . . . 38



Belt Height Adjustment . . . . . . . . . . . . . . . . . . . . 40



Airbag and Belt Tensioners . . . . . . . . . . . . . . . . . . 40



SRS Malfunction Indicator Lamp . . . . . . . . . . . 40



Driver’s Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . 41



Front Seat Passenger Airbag

(not in conjunction with folding seat in

partition wall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42



Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 43



Safety Precautions for the Airbag . . . . . . . . . . . 44



Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46



Engine Break-In Specifications . . . . . . . . . . . . . . . . 46



The first 1,000 miles (about 1,500 km) . . . . . . . . 46



Engine Oil Consumption . . . . . . . . . . . . . . . . . . . 47



Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47



Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . 48



Tie Down Rings (Optional) . . . . . . . . . . . . . . . . . . . 48

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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9

IGNITION LOCK/STARTER SWITCH

0 The steering wheel is locked when the key is

removed

To remove the key, place the selector lever in

position "P"; rotate the key in the ignition lock to

position 0; and remove the key.

1 The steering wheel is unlocked

2 Preheating and driving position

3Startposition

To engage the steering wheel lock:

After removing the key, turn the steering wheel until

the steering wheel lock engages.

To release the steering wheel lock:

Turn the steering wheel slightly while turning the key

to position 1.

NOTE: If the driver’s or passenger’s door is opened

with the key in position 0 or 1 in the ignition lock, a

warning buzzer sounds.

WARNING!

Do not remove the key from the ignition lock un-

less the vehicle is stationary. Always remove the

key from the ignition lock when leaving the ve-

hicle to prevent children or unauthorized per-

sons from starting the engine.

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10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Immobilizer

The immobilizer is automatically activated when the

key is removed from the ignition lock. The engine

cannot be started. As soon as the correct key is inserted

into the ignition lock, the immobilizer is deactivated.

For notes on the remote keyless entry, refer to "Remote

Keyless Entry".

NOTE: If the engine cannot be started and the displays

Áand îappear alternately in the multi-function

indicator when the key is in position 2 in the ignition

lock, a fault has developed or the key used has not been

activated.

Remove the key and repeat the starting procedure. If

the engine still cannot be started, consult an authorized

Sprinter Dealer.

Freightliner-all.book Page 10 Monday, December 1, 2003 2:54 PM

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