Deye BOS-GL 15 Manuel du propriétaire

Installation and Operation Instructions

LITHIUM STORAGE SYSTEM

BOS-GL

Version：V1.0

CONTENT

1. Important information in the manual ............................................................................................ 3

1.1 Scope................................................................................................................................... 3

1.2 Description of BOS-GL .........................................................................................................3

1.3 Meaning of symbols............................................................................................................ 4

1.4 General safety information................................................................................................. 6

1.5 Disclaimer ............................................................................................................................ 6

1.6 Proper Use...........................................................................................................................7

1.7 Quality Certificate................................................................................................................7

1.8 Requirements for Installation Personnel........................................................................... .8

2. Safety.............................................................................................................................................. 8

2.1 Safety rules.......................................................................................................................... 8

2.2 Safety information...............................................................................................................9

3. Transport to the end customers....................................................................................................9

3.1 Provisions on Shipping of Battery Modules……………………………………………………………....…..9

3.2 Permissible and Impermissible Storage Positions of a Packaged Battery module…………11

4. Preparation…………………………………………………………………………………………………………………………….12

4.1 Tools required....................................................................................................................12

4.2 Auxiliary tools and materials required.............................................................................12

5. Description and Installation of BOS-GL..………………………………………………………………....…………….13

5.1 Installation precautions.....................................................................................................13

5.2 BOS-GL product description…………………..…………………………………………....………………………13

5.3 Product data...................................................................................................................... 14

5.4 Description of rack............................................................................................................ 15

5.4.1 3U-HRack 2G Parts description................................................................................. 15

5.4.2 Installation of Rack ..................................................................................................16

5.5 Description of battery module..........................................................................................20

5.6 Description of high-voltage control box............................................................................20

5.7 Description of battery module in rack.............................................................................. 21

5.8 Wrong wiring method.....................................……………………………………………………………..23

5.9 Installation of the battery module to the rack……………………………………………………………..26

5.9.1 Cable connection....................................................................................................... 28

5.9.2 Battery installation cable Description....................................................................... 29

5.10 System startup and shutdown........................................................................................ 30

5.11 Procedure for configuring battery packs..........…………………………………………………………..31

5.12 External 12V power supply of high-voltage control box.................................................33

6. BOS-GL's user interface................................................................................................................ 33

6.1 Main interface................................................................................................................... 33

6.2 Description of user interface.............................................................................................34

6.3 Fault viewing interface...................................................................................................... 35

6.4 Maintenance interface...................................................................................................... 36

7. BOS-GL's fault description ............................................................................................................ 36

8. Summary of fault types in BOS-GL's screen and HVESS-Monitor................................................39

9. Maintenance and upgrade........................................................................................................... 42

9.1 Maintenance of BOS-GL .................................................................................................... 42

9.2 USB's upgrade step............................................................................................................43

9.3 PC upgrade step.................................................................................................................43

9.4 PCS upgrade step...............................................................................................................46

10. Battery module storage..............................................................................................................48

11. Disposal.......................................................................................................................................49

12. Appendix .....................................................................................................................................50

12.1 Circuit diagram for on grid system with 12V supply.......................................................50

12.2 System circuit diagram……………………………………………………….………………..…...................51

13 Legal notice………………………………………………………………………………………………………….……………….52

1.Important information in the manual

1.1 Scope

The installation and operation manual applies to the modular battery energy storage system.

Please carefully read this installation and operation manual to ensure the safe installation,

preliminary debugging, and maintenance of BOS-GL. Installation, preliminary debugging, and

maintenance must be carried out by qualified and authorized personnel. Please keep this

installation and operation manual and other applicable documents near the battery energy

storage system, so that all personnel involved in installation or maintenance can access this

installation and operation manual at any time.

This installation and operation manual only applies to countries meeting the certification

requirements. Please observe the applicable local laws, regulations, and standards. Standards

and legal provisions of other countries may be inconsistent with the provisions and specifications

in this manual. In this case, please contact our after-sales service personnel, hotline: +86 0574

8612 0560, email: serv[email protected].

1.2 Description of BOS-GL

Model

System

energy (kWh)

Rated DC

power（kW）

Discharge

depth

Composition

BOS-GL 15

15.36

90%

BOS-GM5.1-D*3+PDU750V/100A*1

BOS-GL 20

20.48

90%

BOS-GM5.1-D*4+PDU750V/100A*1

BOS-GL 25

25.6

90%

BOS-GM5.1-D*5+PDU750V/100A*1

BOS-GL 30

30.72

90%

BOS-GM5.1-D*6+PDU750V/100A*1

BOS-GL 35

35.84

90%

BOS-GM5.1-D*7+PDU750V/100A*1

BOS-GL 40

40.96

90%

BOS-GM5.1-D*8+PDU750V/100A*1

BOS-GL 45

46.08

90%

BOS-GM5.1-D*9+PDU750V/100A*1

BOS-GL 50

51.2

90%

BOS-GM5.1-D*10+PDU750V/100A*1

BOS-GL 55

56.32

90%

BOS-GM5.1-D*11+PDU750V/100A*1

BOS-GL 60

61.44

90%

BOS-GM5.1-D*12+PDU750V/100A*1

1.3 Meaning of Symbols

This manual contains the following types of warnings:

Danger! It may cause an electric shock.

Even when the equipment is disconnected from the power grid, the voltage-free

state will have a time lag.

Danger! If the instructions are not observed, death or severe injury may

occur.

Warning! If the instructions are not observed, a loss may occur.

Attention! This symbol represents information on the device use.

Symbols on equipment:

The following types of warning, prohibition, and mandatory symbols are also used on

the equipment.

Attention! The risk of chemical burns

If the battery is damaged or fails, it may lead to electrolyte leakage, which in turn causes the

formation of a small amount of hydrofluoric acid, among other effects. Contact with these liquids

can cause chemical burns.

• Do not subject the battery module to severe impact.

• Do not open, disassemble or mechanically change the battery module.

• In case of contact with an electrolyte, wash the affected area with clean water immediately and

seek medical advice promptly.

Attention! The risk of explosion

Incorrect operation or fire may cause the lithium-ion battery unit to ignite or explode, leading to

serious injury.

• Do not install or operate the battery module in explosive or high-humidity areas.

• Store the battery module in a dry place within the temperature range specified in the data

sheet.

• Do not open, drill through or drop the battery cell or module.

• Do not expose the battery cell or module to high temperatures.

• Do not throw the battery cell or module into the fire.

• If there is a fire from the battery, please use the CO2extinguisher. If there is a fire near the

battery, please use a dry powder extinguisher.

• Do not use defective or damaged battery modules.

Caution! Hot surface

• If a malfunction occurs, the parts will become very hot, and touching them may cause serious

injury.

• If the energy storage system is defective, please shut it down immediately.

• If the fault or defect becomes obvious, special care should be taken when handling the

equipment.

No open fire! It is prohibited to handle open flames and ignition sources near the

energy storage system.

Do not insert any objects into the opening in the housing of the energy storage system!

No objects, such as screwdrivers, may be inserted through openings in the casing of the storage

system.

Wear safety goggles! Wear safety goggles when working on the equipment.

Follow the manual! When working and operating the equipment, the installation

and operation manual provisions must be observed.

1.4 General Safety Information

Danger! Failure to comply with the safety information can lead to

life-threatening situations.

1. Improper use can cause death. Operators of BOS-GL must read this manual and observe all

safety information.

2. Operators of BOS-GL must comply with the specifications in this manual.

3. This manual cannot describe all conceivable situations. For this reason, applicable standards

and relevant occupational health and safety regulations are always given priority.

4. In addition, the installation may involve residual hazards in the following circumstances:

• Incorrect installation.

• The installation is carried out by personnel who did not receive relevant training or guidance.

• Failure to observe the warnings and safety information in this manual.

If there are any questions, please contact Deye after service.

1.5 Disclaimer

DEYE ESS TECHNOLOGY CO., LTD shall not be liable for personal injury, property loss, product

damage and subsequent losses under the following circumstances.

• Failure to comply with the provisions of this manual.

• Incorrect use of this product.

• Unauthorized or unqualified personnel repair the product, disassembly the rack and perform

other operations.

• Use of unapproved spare parts.

• Unauthorized modifications or technical changes to the product.

1.6 Installation environment

• The battery energy storage system can only be installed and operated in an enclosed space. The

working environment temperature range of BOS-GL is -20℃~ 55℃, and the maximum humidity

is 85%. The battery module shall not be exposed to the sun or placed directly beside the heat

source.

• The battery module shall not be exposed to a corrosive environment.

• When installing the battery energy storage system, ensure that it stands on a sufficiently dry

and flat surface with sufficient bearing capacity. Without the manufacturer’s written approval,

the installation site’s altitude shall not be higher than 2,000 meters. The output power of the

battery decreases with the altitude.

• In areas where flooding may occur, care must be taken to ensure that the battery module is

installed at a suitable height and to prevent its contact with water.

• The battery energy storage system must be installed in a fireproof room. This room must have

no fire source and must be equipped with an independent fire alarm device, which complies with

local applicable regulations and standards. According to local applicable regulations and

standards, the room must be separated by the T60 fire door. Similar fire-proof requirements

apply to other openings in the room (such as windows).

Compliance with the specifications in this manual is also part of proper use.

The use of the BOS-GL system is prohibited in the following circumstances:

• Mobile use on land or in the air (use on water only with the manufacturer's consent and with

the manufacturer's written consent).

• Used in medical devices.

• Used as a UPS system.

1.7 Quality Certificate

The quality certificate can be downloaded from www.deyeess.com.

1.8 Requirements for Installation Personnel

All work shall comply with local applicable regulations and standards.

The installation of BOS-GL can only be completed by electricians with the following qualifications:

• Trained in dealing with hazards and risks associated with the installation and operation of

electrical equipment, systems, and batteries.

• Trained on installation and debugging of electrical equipment.

• Understanding and complying with the technical connection conditions, standards, guidelines,

regulations, and laws applicable.

• Knowledge of handling lithium-ion batteries (transportation, storage, disposal, hazard source).

• Understanding and complying with this document and other applicable documents.

2. Safety

2.1 Safety rules

To avoid property damage and personal injury, the following rules shall be followed when

working on the hazardous live parts of the battery energy storage system:

• It is available for use.

• Ensure that it will not restart.

• Make sure there is no voltage.

• Grounding protection and short circuit protection.

•Cover or shield adjacent live parts.

2.2 Safety information

Part damage or short circuit may cause electric shock and death. A short circuit can be caused by

connecting battery terminals, resulting in current flow. This type of short circuit shall be avoided

under any circumstances. For this reason, follow these instructions:

• Use insulated tools and gloves.

• Do not put any tools or metal parts on the battery module or high-voltage control box.

• When operating the battery, be sure to remove watches, rings, and other metal objects.

• Do not install or operate this system in explosive or high-humidity areas.

• When working on the energy storage system, first turn off the charging controller, then the

battery, and ensure that they are not turned on again.

Improper use of the battery energy storage system can lead to death. The use of the battery

energy storage system beyond its intended use is not allowed, because it may cause great danger.

Improper handling of the battery energy storage system can cause life-threatening risks, serious

injury or even death.

Warning! Improper use can cause damage to the battery cell.

• Do not expose the battery module to rain or soak it in liquid.

• Do not expose the battery module to a corrosive environment (such as ammonia and salt).

• The battery energy storage system shall be debugged no later than six months after delivery.

3. Transport to the end customers

3.1 Provisions on Shipping of Battery Modules:

It is necessary to comply with the relevant regulations and provisions on roads for shipping

lithium-ion products in the corresponding countries.

It is prohibited to smoke in the vehicle during transportation or in the vicinity during

loading and unloading.

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