DEUTSCHMANN AUTOMATION LOCON 200 Manuel utilisateur

Instruction manual

Electronic cam control

LOCON 200

Deutschmann Automation GmbH & Co. KG

www.deutschmann.com | wiki.deutschmann.de

Manual Art.-No. V3492E

13.11.18 Instruction manual LOCON 200 V. 4.6 3

Deutschmann Automation GmbH & Co. KG

Foreword

This operating manual provides users and OEM customers with all the information necessary for

the installation and operation of the product described in this manual.

All details contained in this manual have been checked carefully, however, they do not represent

an assurance of product characteristics. No liability can be accepted for errors. DEUTSCHMANN

AUTOMATION reserves the right to carry out alterations to the described products in order to

improve the reliability, function or design thereof. DEUTSCHMANN AUTOMATION only accepts

liability to the extent as described in the terms and conditions of sale and delivery.

sed, copied or distributed in any form whatsoever (print, copy, microfilm or any other process)

without written permission from DEUTSCHMANN AUTOMATION.

Bad Camberg, November 2018

Deutschmann Automation GmbH & Co. KG

4 Instruction manual LOCON 200 V. 4.6 13.11.18

13.11.18 Instruction manual LOCON 200 V. 4.6 5

Deutschmann Automation GmbH & Co. KG

1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 On this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.3 Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 From the mechanical system to an electronic system . . . . . . . . . . 10

1.3 Deutschmann Automation’s range of products . . . . . . . . . . . . . . 10

2EMC Directives for products of Deutschmann Automation . . 11

3Basic unit LOCON 200 . . . . . . . . . . . . . . . . . . . . . . 12

4Mechanical installation instructions . . . . . . . . . . . . . . . 13

4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2 Housing dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.3 Mounting / dismounting of the extension module . . . . . . . . . . . . . 14

4.4 Connecting lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.4.1 Connecting lines without shield . . . . . . . . . . . . . . . . . . . . . . . . 15

4.4.2 Connecting shielded lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4.3 Grounding clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5Electrical connections LOCON 200 . . . . . . . . . . . . . . . 18

5.1 Front view LOCON 200 . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.2 Assignment X1 (communication) . . . . . . . . . . . . . . . . . . . . . 18

5.3 Assignment X2 (encoder connection SSI + incremental) . . . . . . . . . 19

5.4 Assignment X3 + X4 (I/Os) . . . . . . . . . . . . . . . . . . . . . . . . 19

5.4.1 Assignment X3 + X4 basic device . . . . . . . . . . . . . . . . . . . . . . . 19

5.4.2 Assignment X3 + X4 for the connection of a parallel absolute encoder . . . . 19

5.4.3 Assignment X3 + X4 for the connection of an incremental encoder 24V . . . 19

5.4.4 Assignment X2 - X4 for the connection of counting/direction inputs . . . . . 19

5.4.5 Assignment extension module I/O 8 . . . . . . . . . . . . . . . . . . . . . . 20

5.5 Signal description LOCON 200 . . . . . . . . . . . . . . . . . . . . . . 21

5.5.1 Status LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.6 External program selection . . . . . . . . . . . . . . . . . . . . . . . . 22

5.6.1 Applying the corresponding voltages. . . . . . . . . . . . . . . . . . . . . 22

5.6.2 Generating the acceptance edge . . . . . . . . . . . . . . . . . . . . . . . 23

5.6.3 Graphical representation of program selection . . . . . . . . . . . . . . . . 23

5.7 Installation and initiation of LOCON 200 . . . . . . . . . . . . . . . . . 23

5.7.1 Connection of the supply voltage . . . . . . . . . . . . . . . . . . . . . . . 23

5.7.2 Connection of the inputs and outputs . . . . . . . . . . . . . . . . . . . . . 24

5.7.3 Connection of the serial RS232 interface . . . . . . . . . . . . . . . . . . . 24

5.7.3.1 Interface-switch (up to Firmware < V3.0) . . . . . . . . . . . . . . . . . . 24

5.7.3.2 Interface switch (Firmware V3.0 and higher) . . . . . . . . . . . . . . . . 25

5.7.4 Connection of the DICNET bus interface . . . . . . . . . . . . . . . . . . . 25

6Configurations LOCON 200 . . . . . . . . . . . . . . . . . . . 26

6.1 WINLOC 32 - wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Deutschmann Automation GmbH & Co. KG

6 Instruction manual LOCON 200 V. 4.6 13.11.18

6.2 TERM 6 or PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.2.1 Reading and changing cam control parameters via TERM 6 . . . . . . . . 26

6.2.2 PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.2.3 Possible error messages on the configuration . . . . . . . . . . . . . . . . 27

6.3 Configuration tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.4 Configuration example . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.5 Parameter table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.5.1 PNR_ENCODER_TYP - Encoder type . . . . . . . . . . . . . . . . . . . . 30

6.5.2 PNR_RESOLUTION_PER_TURN . . . . . . . . . . . . . . . . . . . . . . 30

6.5.3 PNR_ENCODER_INVERT . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.5.4 PNR_LANGUAGE - language selection . . . . . . . . . . . . . . . . . . . 30

6.5.5 PNR_DEADTIME_TYP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.6 Configuration parameters LOCON 200 . . . . . . . . . . . . . . . . . . 30

6.6.1 Inputs and logic functions . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.6.2 SSI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.6.3 Incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.6.3.1 Prescaler factor at incremental encoders . . . . . . . . . . . . . . . . . 31

6.6.3.2 Incremental counting/direction inputs . . . . . . . . . . . . . . . . . . . 31

6.7 Encoder monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.8 Logic functions (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.8.1 Logic functions L200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.8.2 Priorities of the logic operations . . . . . . . . . . . . . . . . . . . . . . . 32

6.8.3 Operation mode of the shift register . . . . . . . . . . . . . . . . . . . . . 32

6.8.4 Logic functions of the LOCON 200-Out I/O8 . . . . . . . . . . . . . . . . . 33

6.8.4.1 Example for the use of a shift register . . . . . . . . . . . . . . . . . . . 33

6.9 Count cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.10 Direction cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.11 Run-control-output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.12 Dynamical zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.13 Angle-time cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.14 Teach-in-cam (from firmware V3.4 on - version without PB only) . . . . 35

6.15 Offline programming . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.16 Data backup and documentation on PC . . . . . . . . . . . . . . . . . 36

6.17 Program controller function (encoder simulation) . . . . . . . . . . . . . 36

6.18 Incremental output (generation of A/B-track) . . . . . . . . . . . . . . . 36

6.19 Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.20 PRESET and CLEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7Networking terminals with cam controls and PCs . . . . . . . 38

7.1 RS232 link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.2 RS485 link (DICNET) . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.3 Cable type for DICNET . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.3.1 Earthing, shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.3.2 Line termination at DICNET . . . . . . . . . . . . . . . . . . . . . . . . . 39

13.11.18 Instruction manual LOCON 200 V. 4.6 7

Deutschmann Automation GmbH & Co. KG

7.4 Comparison DICNET - RS232 . . . . . . . . . . . . . . . . . . . . . . 39

7.5 Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.5.1 DICNET link LOCON-TERM . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.5.2 RS232 link LOCON - TERM . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7.5.3 DICNET link LOCON-TERM-PC . . . . . . . . . . . . . . . . . . . . . . . 42

7.6 Short instuction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8LOCON 200 with Modbus . . . . . . . . . . . . . . . . . . . . . 45

8.1 Angle-time-cam at LOCON 200 with Modbus . . . . . . . . . . . . . . . 49

9LOCON 200 with PROFIBUS . . . . . . . . . . . . . . . . . . . 50

9.1 GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.2 PROFIBUS Slave ID . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.3 Error handling for the PROFIBUS version . . . . . . . . . . . . . . . . 50

9.4 Bus terminating resistor . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10 Commissioning and self-test . . . . . . . . . . . . . . . . . . . 51

10.1 Commissioning of the terminal . . . . . . . . . . . . . . . . . . . . . . 51

10.1.1 Self-test of the terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10.2 Commissioning of the cam control . . . . . . . . . . . . . . . . . . . . 51

10.2.1 Self-test of the cam control . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10.3 Configuration and initialization . . . . . . . . . . . . . . . . . . . . . . 52

10.3.1 LOCON 200 parameter table . . . . . . . . . . . . . . . . . . . . . . . . . 52

10.3.2 Parameter description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.3.2.1 Reverse rotational direction, encoder . . . . . . . . . . . . . . . . . . . . 53

10.3.2.2 Encoder type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.3.2.3 Encoder resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.3.2.4 Counting range (only for incremental encoders) . . . . . . . . . . . . . . 53

10.3.2.5 Type of idle time compensation . . . . . . . . . . . . . . . . . . . . . . . 53

10.3.2.6 DICNET-device number (GNR) . . . . . . . . . . . . . . . . . . . . . . . 53

10.3.2.7 Zero offset (only for absolute encoders). . . . . . . . . . . . . . . . . . . 54

10.3.2.8 Scaling for speed display . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10.3.2.9 Virtual encoder value (gear factor) . . . . . . . . . . . . . . . . . . . . . 54

11 Technical details . . . . . . . . . . . . . . . . . . . . . . . . . 55

11.1 Technical data LOCON 200 . . . . . . . . . . . . . . . . . . . . . . . . 55

11.2 Max. sum current LOCON 200 . . . . . . . . . . . . . . . . . . . . . . 55

11.3 LOCON 100 memory structure . . . . . . . . . . . . . . . . . . . . . . 56

11.4 LOCON 200 memory structure - Out I/08 (expansion module) . . . . . . 56

11.5 NT Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

11.6 Specification of the input levels . . . . . . . . . . . . . . . . . . . . . . 57

11.7 Specification of the output drivers . . . . . . . . . . . . . . . . . . . . . 57

11.8 Estimation of the cycle time . . . . . . . . . . . . . . . . . . . . . . . . 57

11.9 Switching accuracy of the Deutschmann cam controls . . . . . . . . . . 58

11.9.1 Switching accuracy (cycle time) of the basis . . . . . . . . . . . . . . . . . 58

11.9.2 Switching accuracy (cycle time) of IO8 . . . . . . . . . . . . . . . . . . . . 58

Deutschmann Automation GmbH & Co. KG

8 Instruction manual LOCON 200 V. 4.6 13.11.18

11.10 Function of the idle time compensation . . . . . . . . . . . . . . . . . . 59

11.10.1 Path-dependent idle time compensation . . . . . . . . . . . . . . . . . . . 59

11.10.2 Time-controlled idle time compensation . . . . . . . . . . . . . . . . . . . 60

11.10.3 Direct idle time compensation . . . . . . . . . . . . . . . . . . . . . . . . 60

11.10.4 Optimization of dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . 60

11.11 Environmental specifications of cam controls of the LOCON series . . . 60

11.12 DICNET® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

11.13 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.14 Communication interface . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.15 Coding device numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 62

12 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . 63

12.1 Error number 1..19 (irrecoverable error) . . . . . . . . . . . . . . . . . 63

12.2 Error number 20..99 (warning) . . . . . . . . . . . . . . . . . . . . . . 63

12.3 Error number 100..199 (serious error) . . . . . . . . . . . . . . . . . . 65

12.4 Error number 200-299 (terminal error) . . . . . . . . . . . . . . . . . . 66

13 Order Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.1 Cam control LOCON 200 . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.1.1 Explanation of the order designation . . . . . . . . . . . . . . . . . . . . . 67

13.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.2.1 Scope of delivery LOCON 200 . . . . . . . . . . . . . . . . . . . . . . . . 67

14 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

14.1 Returning a unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

14.2 Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

13.11.18 Instruction manual LOCON 200 V. 4.6 9

Deutschmann Automation GmbH & Co. KG Introduction

1 Introduction

1.1 On this manual

This manual documents installation, functions and operation of the Deutschmann unit specified

on the cover sheet and in the header.

1.1.1 Symbols

Particularly important text sections can be seen from the adjacent pictogram.

You should always follow this information since, otherwise, this could result in

malfunctions or operating errors.

1.1.2 Concepts

The expressions ‘LOCON’, ‘ROTARNOCK’ and TERM are frequently used throughout this Man-

ual with no further model specifications. In such cases, the information applies to the entire

model series.

1.1.3 Suggestions

We are always pleased to receive suggestions and wishes etc. and endeavour to allow for these.

It is also helpful if you bring our attention to any errors.

Introduction Deutschmann Automation GmbH & Co. KG

10 Instruction manual LOCON 200 V. 4.6 13.11.18

1.2 From the mechanical system to an electronic system

The purpose of electronic cam controls is not only to take the place of mechanical controllers but

to render their function more precise and simpler, to provide a universal range of application and

to reduce wear.

The mechanical cam control actuates a switch over sections of a circle, and this switch is closed

over the length of this section. Such a section is defined as a "cam".

Each switch represents one output. Several circuits arranged in parallel produce the number of

outputs.

Picture 1: Mechanical cam control

This basic principle has been adopted from the mechanical cam controls. A cam is programmed

for an output by entering a switch-on point and a switch-off point. The output is switched on

between these points.

Thanks to twenty years of experience, consistent further development and the use of ultra-mod-

ern technology, DEUTSCHMANN AUTOMATION has now become one of the leading suppliers

of electronic cam controls.

1.3 Deutschmann Automation’s range of products

A detailed and up-to-date overview of our product range can be found on our homepage at

http://www.deutschmann.de.

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