Delta VFD-B Manuel utilisateur

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DELTA

ELEC11U)NICS,

INC

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Range:

3-phase

230V

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0.76-37kW{1.0-60HP)

3-phaae

460V

aerlN:

0.76-76kW{1.0-tOOHP)

3-phaae

676V

aerlN:

0.76-76kW{1.0-tOOHP)

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DELTAELECTAONICS,

INC.

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BE16

Preface

Thank you for choosing DELTA’s high-performance VFD-B Series. The VFD-B Series is

manufactured with high-quality components and materials and incorporates the latest

microprocessor technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the

following safety guidelines before connecting power to the AC motor drive. Keep this operating

manual at hand and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor

drive are to do installation, start-up and maintenance. Always read this manual thoroughly before

using VFD-B series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.

Failure to comply may result in personal injury and equipment damage. If you have any questions,

please contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power

has been turned off. To prevent personal injury, please ensure that power has been turned off

before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe

voltage levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the

input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and

W/T3 directly to the AC mains circuit power supply.

5. Ground the VFD-B using the ground terminal. The grounding method must comply with the laws

of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-B series is used only to control variable speed of 3-phase induction motors, NOT for 1-

phase motors or other purpose.

7. VFD-B series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor

drive is easily damaged by high-pressure.

2. There are highly sensitive MOS components on the printed circuit boards. These components

are especially sensitive to static electricity. To prevent damage to these components, do not

touch these components or the circuit boards with metal objects or your bare hands.

3. Only qualified persons are allowed to install, wire and maintain AC motor drives.

CAUTION!

1. Some parameter settings will cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,

high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic

particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or

electric shock.

4. To prevent personal injury, please keep children and unqualified people away from the

equipment.

5. When the motor cable between the AC motor drive and motor is too long, the layer insulation of

the motor may be damaged. Please use a frequency inverter duty motor or add an AC output

reactor to prevent damage to the motor. Refer to appendix B Reactor for details.

6. The rated voltage for the AC motor drive must be ≤240V (≤480V for 460V models, ≤600V for

575V models) and the mains supply current capacity must be ≤5000A RMS (≤10000A RMS for

the ≥40hp (30kW) models).

Table of Contents

Preface ............................................................................................................. i

Table of Contents .......................................................................................... iii

Chapter 1 Introduction ................................................................................ 1-1

1.1 Receiving and Inspection ................................................................... 1-1

1.1.1 Nameplate Information................................................................ 1-1

1.1.2 Model Explanation ...................................................................... 1-1

1.1.3 Series Number Explanation ........................................................ 1-2

1.1.4 Drive Frames .............................................................................. 1-2

1.2 Appearances ...................................................................................... 1-2

1.3 Preparation for Installation and Wiring ............................................... 1-4

1.3.1 Remove Keypad ......................................................................... 1-4

1.3.2 Remove Front Cover................................................................... 1-6

1.4 Lifting.................................................................................................. 1-7

1.5 Storage............................................................................................... 1-8

Chapter 2 Installation and Wiring .............................................................. 2-1

2.1 Ambient Conditions ............................................................................ 2-1

2.2 Installation .......................................................................................... 2-1

2.3 Dimensions......................................................................................... 2-3

2.4 Wiring ............................................................................................... 2-12

2.4.1 Basic Wiring.............................................................................. 2-13

2.4.2 External Wiring..........................................................................2-18

2.4.3 Main Terminals Connections ..................................................... 2-19

2.4.4 Control Terminals ...................................................................... 2-21

2.4.5 Main Circuit Terminals...............................................................2-26

Chapter 3 Start Up .......................................................................................3-1

3.1 Preparations before Start-up...............................................................3-1

3.2 Operation Method ...............................................................................3-2

3.3 Trial Run .............................................................................................3-2

Chapter 4 Digital Keypad Operation ..........................................................4-1

4.1 Description of the Digital Keypad VFD-PU01......................................4-1

4.2 How to Operate the Digital Keypad VFD-PU01 ..................................4-3

Chapter 5 Parameters..................................................................................5-1

5.1 Summary of Parameter Settings.........................................................5-2

5.2 Parameter Settings for Applications..................................................5-18

5.3 Description of Parameter Settings ....................................................5-23

Chapter 6 Fault Code Information ..............................................................6-1

6.1 Common Problems and Solutions ......................................................6-1

6.2 Reset ..................................................................................................6-4

Chapter 7 Troubleshooting .........................................................................7-1

7.1 Over Current (OC) ..............................................................................7-1

7.2 Ground Fault.......................................................................................7-2

7.3 Over Voltage (OV) ..............................................................................7-2

7.4 Low Voltage (Lv).................................................................................7-3

7.5 Over Heat (OH)...................................................................................7-4

7.6 Overload .............................................................................................7-4

7.7 Display of PU01 is Abnormal.............................................................. 7-5

7.8 Phase Loss (PHL) .............................................................................. 7-5

7.9 Motor cannot Run............................................................................... 7-6

7.10 Motor Speed cannot be Changed..................................................... 7-7

7.11 Motor Stalls during Acceleration....................................................... 7-8

7.12 The Motor does not Run as Expected .............................................. 7-8

7.13 Electromagnetic/Induction Noise ...................................................... 7-9

7.14 Environmental Condition .................................................................. 7-9

7.15 Affecting Other Machines ............................................................... 7-10

Chapter 8 Maintenance and Inspections................................................... 8-1

Appendix A Specifications ........................................................................ A-1

Appendix B Accessories ........................................................................... B-1

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1

B.1.1 Dimensions and Weights for Brake Resistors ............................B-4

B.1.2 Specifications for Brake Unit ......................................................B-6

B.1.3 Dimensions for Brake Unit..........................................................B-7

B.2 AMD - EMI Filter Cross Reference.....................................................B-8

B.2.1 Dimensions...............................................................................B-12

B.3 PG Card (for Encoder) .....................................................................B-20

B.3.1 PG02 Installation ......................................................................B-20

B.3.1.1 PG Card and Pulse Generator (Encoder) .........................B-21

B.3.1.2 PG-02 Terminal Descriptions............................................B-23

B.3.2 PG03 ........................................................................................B-25

B.3.2.1 Installation.........................................................................B-25

B.3.2.2 PG Card and Pulse Generator (Encoder)..........................B-26

B.3.2.3 PG-03 Terminal Descriptions ............................................B-27

B.4 Remote Controller RC-01 ................................................................ B-30

B.5 Remote Panel Adapter (RPA 01) .................................................... B-31

B.6 AC Reactor...................................................................................... B-32

B.6.1 AC Input Reactor Recommended Value ...................................B-32

B.6.2 AC Output Reactor Recommended Value ................................B-33

B.6.3 Applications for AC Reactor......................................................B-35

B.7 Zero Phase Reactor (RF220X00A) ................................................. B-37

B.8 DC Choke Recommended Values................................................... B-36

B.9 No-fuse Circuit Breaker Chart ......................................................... B-38

B.10 Fuse Specification Chart ............................................................... B-39

B.11 PU06 ............................................................................................. B-40

B.11.1 Description of the Digital keypad VFD-PU06 ..........................B-40

B.11.2 Explanation of Display Message .............................................B-40

B.11.3 Operation Flow Chart..............................................................B-41

Appendix C How to Select the Right AC Motor Drive .............................. C-1

C.1 Capacity Formulas ............................................................................ C-2

C.2 General Precaution ........................................................................... C-4

C.3 How to Choose a Suitable Motor....................................................... C-5

Revision July 2008, BE16, SW V4.08 & V5.00 1-1

Chapter 1 Introduction

1.1 Receiving and Inspection

This VFD-B AC motor drive has gone through rigorous quality control tests at the factory before

shipment. After receiving the AC motor drive, please check for the following:

Check to make sure that the package includes an AC motor drive, the User Manual/Quick

Start and CD, dust covers and rubber bushings.

Inspect the unit to assure it was not damaged during shipment.

Make sure that the part number indicated on the nameplate corresponds with the part

number of your order.

1.1.1 Nameplate Information

Example for 1HP/0.75kW 3-phase 230V AC motor drive

Serial Number & Bar Code

AC Drive Model

Input Spec.

Output Spec.

Output Frequency Range

Enclosure type

MODE : VFD007B23A

INPUT : 3PH 200-240V 50/60Hz 5.7A

OUTPUT : 3PH 0-240V 5.0A 1.9kVA 1HP

Freq. Range : 0.1~400Hz

ENCLOSURE: TYPE 1

007B23A0T5011230

1.1.2 Model Explanation

VFD

Version Type

Mains Input Voltage

21: Single phase230V 23: Three phase230V

43: Three phase460V

B Series

007

Applicable motor capacity

007: 1 HP(0.7kW) 150: 20HP(15kW)

022: 3 HP(2.2kW) 220: 30 HP(22kW)

037: 5 HP(3.7kW) 300: 40HP(30kW)

055: 7.5HP(5.5kW) 370: 50 HP(37kW)

075: 10 HP(7.5kW) 450: 60HP(45kW)

110: 15 HP(11kW) 550: 75HP(55kW)

750: 100HP(75kW)

Series Name ( ariable requency rive)

VF D

53:575 Three phaseV

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