DeLaval VMS 2008 Manuel utilisateur
Instruction Book
DeLaval voluntary milking system
VMS model 2008
2007-12-18 - 0712 - 94897201.pdf
94897201.pdf2007-12-18
Table of contents
DeLaval voluntary milking system VMS.................................................................................................. 3
Safety precautions.................................................................................................................... 3
Warnings and cautions .............................................................................................. 3
Safety during operation.............................................................................................. 4
Laser radiation............................................................................................. 9
Safety during maintenance and service................................................................... 11
Position of warning stickers ....................................................................... 18
General description ................................................................................................................ 21
Introduction .............................................................................................................. 21
Multi-purpose arm...................................................................................... 22
Camera unit ............................................................................................... 23
Magazine ................................................................................................... 24
Milking module........................................................................................... 24
Teat preparation module ........................................................................... 29
Stall and gates........................................................................................... 30
Hydraulic pump unit................................................................................... 32
Cleaning unit.............................................................................................. 33
Power box.................................................................................................. 34
Electrical box ............................................................................................. 34
Feeding module......................................................................................... 34
Service switch............................................................................................ 35
Management and supervision.................................................................................. 35
Data communication and the VMS management software ....................... 35
Multiple systems ........................................................................................ 36
Establishing communication ...................................................................... 36
Integration with ALPRO WE ...................................................................... 37
Error detection and remote accessing....................................................... 37
Database management ............................................................................. 38
Operation................................................................................................................................ 39
General advice for operating VMS........................................................................... 39
Starting, restarting and shutting off the milking station.............................. 39
94897201.pdf2007-12-18
Restarting the milking station after an emergency stop............................. 40
Switching between automatic and manual mode ...................................... 41
Fetch and start positions ........................................................................... 42
Achieving successful teatcup attachment.................................................. 43
Working in manual mode........................................................................... 45
Common manual tasks ............................................................................................ 47
Starting the milking station for automatic operation................................... 47
Shutting off the milking station................................................................... 48
Restarting the milking station .................................................................... 49
Switching from manual to automatic mode................................................ 49
Switching from automatic to manual mode................................................ 49
Stopping the multi-purpose arm ................................................................ 50
Miscellaneous tasks................................................................................................. 51
Parking the multi-purpose arm .................................................................. 51
Setting the multi-purpose arm to service mode ......................................... 51
Restarting the milking station after a power failure.................................... 52
Starting the hydraulic pump unit after oil temperature, oil level or motor
protection alarms ....................................................................................... 52
Shutting down the hydraulic pump unit...................................................... 54
Depressurising the hydraulic system......................................................... 54
Resetting motor protection and control fuse.............................................. 54
A complete manual milking procedure..................................................................... 56
Stall and feeding functions....................................................................................... 59
Manual identification ................................................................................................ 60
Change of destination................................................................................ 60
Attaching teatcups by hand...................................................................................... 63
Attaching one cup at a time ....................................................................... 63
Attaching two cups at a time...................................................................... 64
Support of milk tubes ............................................................................................... 65
Emptying the receiver and purging the milk lines .................................................... 66
Shutting off the compressed-air to the gates ........................................................... 67
Tank emptying ......................................................................................................... 67
94897201.pdf2007-12-18
Tank emptying process Flow controlled cooling (FCC) ............................. 68
Options ...................................................................................................... 68
Tank emptying FCC: milk delivery to tank is stopped immediately ........... 69
Tank emptying FCC: milk delivery to tank is delayed................................ 71
Tank emptying: tank systems from other manufacturers........................... 73
Tank emptying process: VMS/IN cooling systems .................................... 75
Tank emptying: DeLaval storage tanks ..................................................... 76
Tank emptying: storage tanks from other manufacturers .......................... 77
Determining cup and start positions......................................................................... 79
General principle ....................................................................................... 79
Determining the positions of all teatcups at the same time ....................... 82
Determining positions of individual teatcups ............................................. 84
Determining the position of the teat preparation cup................................. 85
Determining the position of the camera cleaner (sponge)......................... 85
Determining all teat positions at the same time......................................... 86
Determining individual teat positions ......................................................... 89
Automatic determining/determination of all teat positions ......................... 90
Verification of determined positions ......................................................................... 92
Verifying the positions of the teatcups....................................................... 93
Verifying the position of the teat preparation cup ...................................... 93
Verifying the teat positions ........................................................................ 93
Searching for teats .................................................................................... 94
VMS cleaning........................................................................................................................................ 95
Operation................................................................................................................................ 95
Contents................................................................................................................... 95
General advice for achieving good cleaning results ................................................ 95
Water quality.............................................................................................. 95
Detergent consumption and concentration................................................ 96
Water temperature..................................................................................... 96
Hot water supply........................................................................................ 97
Detergents and detergent dosing............................................................................. 97
94897201.pdf2007-12-18
Alkaline dominant cleaning scheme .......................................................... 97
Alternating acid and alkaline detergent ..................................................... 98
Shelf life of detergents............................................................................... 99
Dosing parameters................................................................................................... 99
Maintenance and calibration .................................................................................... 99
Starting cleaning or rinsing from the touch screen................................................. 100
Starting cleaning and rinsing manually.................................................... 100
Viewing the progress of a cleaning process .......................................................... 101
DeLaval voluntary milking system VMS.............................................................................................. 103
Maintenance......................................................................................................................... 103
Introduction ............................................................................................................ 103
Daily checklist ........................................................................................................ 103
Overall performance ................................................................................ 104
Management software ............................................................................. 106
Vacuum pump ......................................................................................... 107
Atlas Copco SF4 Full-feature compressor............................................... 107
Hydraulic pump unit................................................................................. 108
Cleaning detergent .................................................................................. 109
Daily maintenance ................................................................................................. 109
Cleaning equipment................................................................................. 109
Preparations for working safely ............................................................... 109
Cleaning of magazine, teatcups and milk tubes ...................................... 111
Cleaning of teat preparation cup ............................................................. 112
Cleaning of end effector .......................................................................... 112
Cleaning of camera window .................................................................... 113
Cleaning of feeding module..................................................................... 115
Cleaning of stall and floor ........................................................................ 117
Change of filter sock................................................................................ 118
Weekly maintenance.............................................................................................. 120
Milk filter unit: cleaning interior parts ....................................................... 120
Cleaning of cow-detection sensors.......................................................... 121
94897201.pdf2007-12-18
Check of teat preparation module ........................................................... 122
Check of Oil recirculation system (ORS) ................................................. 122
Maintenance every third week ............................................................................... 123
Change of liners ...................................................................................... 123
Check of Oil recirculation system (ORS) ................................................. 128
Monthly maintenance............................................................................................. 128
Change of flexible double-tubes .............................................................. 128
Check of multi-purpose arm .................................................................... 130
Check of Atlas Copco SF4 Full-feature compressor ............................... 130
Vacuum pump: DeLaval DVP-F .............................................................. 131
Bi-monthly activities ............................................................................................... 131
Removing hair from udders ..................................................................... 131
Yearly maintenance ............................................................................................... 131
Change of hydraulic pump unit oil filter ................................................... 131
Lubrication of hinges on the gates........................................................... 132
Milk refrigeration .................................................................................................... 133
Maintenance schedule: a summary ....................................................................... 134
Milk sampler........................................................................................................................................ 137
Operation.............................................................................................................................. 137
About collecting milk samples................................................................................ 137
Collecting milk samples ......................................................................................... 137
Connecting the milk sampler ................................................................... 137
Starting a sampling sequence ................................................................. 139
Stopping a sampling sequence ............................................................... 140
Maintenance......................................................................................................................... 141
About carrying out maintenance ............................................................................ 141
Manual cleaning ...................................................................................... 141
Additional maintenance.......................................................................................... 143
Changing hoses....................................................................................... 143
DeLaval online cell counter OCC........................................................................................................ 147
Operation.............................................................................................................................. 147
94897201.pdf2007-12-18
Introduction ............................................................................................................ 147
Connections............................................................................................. 147
User interface......................................................................................................... 147
Management software ............................................................................. 148
Touch screen........................................................................................... 148
Maintenance......................................................................................................................... 149
DeLaval voluntary milking system VMS.............................................................................................. 153
Troubleshooting.................................................................................................................... 153
Introduction ............................................................................................................ 153
Alarms.................................................................................................................... 153
Error codes .............................................................................................. 153
Types of alarms ....................................................................................... 154
Meaning and actions ............................................................................... 155
94897201.pdf2007-12-18
EC Declaration of ConformityEC Declaration of Conformity
Name of product: DeLaval voluntary milking system VMSName of product: DeLaval voluntary milking system VMS
Type: VMS milking station, left: 94765080 through 82Type: VMS milking station, left: 94765080 through 82
VMS milking station, right: 94765180 through 82VMS milking station, right: 94765180 through 82
The product complies with requirements of the following directives:The product complies with requirements of the following directives:
73/23/EEC, 93/68/EEC (Low Voltage Directive)73/23/EEC, 93/68/EEC (Low Voltage Directive)
89/336/EEC (Electro Magnetic Compatibility)89/336/EEC (Electro Magnetic Compatibility)
98/37/EG (Machine Directive)98/37/EG (Machine Directive)
Harmonized standards which have been used:Harmonized standards which have been used:
EN 60204 - 1 :2006, (LVD)EN 60204 - 1 :2006, (LVD)
EN 61000(2002)+A1(2002), EN 55011(1998)+A1(1999)+A2(2002), (EMC)EN 61000(2002)+A1(2002), EN 55011(1998)+A1(1999)+A2(2002), (EMC)
EN ISO 218-1:2006, EN775:1992, (MD)EN ISO 218-1:2006, EN775:1992, (MD)
National technical standards and specifications which have been used:National technical standards and specifications which have been used:
VMS0612-001 (test report EMC from Delta)VMS0612-001 (test report EMC from Delta)
VMS0612-002 (test report LVD from Semko)VMS0612-002 (test report LVD from Semko)
VMS0612-003 (test report MD from Semko)VMS0612-003 (test report MD from Semko)
VMS0612-004 (Technical construction file VMS)VMS0612-004 (Technical construction file VMS)
Other identifying data:Other identifying data:
The product is CE-marked.The product is CE-marked.
Date: 2007-12-11 Signed:Date: 2007-12-11 Signed:
Name: Andrew TurnerName: Andrew Turner
Position: Vice PresidentPosition: Vice President
Business Unit: PA Milking SystemsBusiness Unit: PA Milking Systems
Name and address of manufacturer: Name and address of agent:Name and address of manufacturer: Name and address of agent:
DeLaval International ABDeLaval International AB
P.O. Box 39P.O. Box 39
SE-147 21 Tumba, SwedenSE-147 21 Tumba, Sweden
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94897201.pdf2007-12-18 2(198)
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