Debag DECON 9126481 Manuel d'exploitation

Translation of the original operating manual

Date: 03/03/2021

DECON

Convection shop baking oven

Item number: 9126481

Version 1.01

Englisch

Translation of the original operating manual • DECON • 03/03/2021 • V1.01 • 9126481 • EN

Dear purchaser, dear customer

Thank you for choosing a product from DEBAG.

This appliance has been manufactured using state-of-the-art manufacturing processes and

extensive quality assurance measures. Our aim is your full satisfaction. That is why we have been

pursuing the further development of our products for over 100 years.

Due to the numerous variations and options, your appliance may deviate from the crucial

technical information provided in this manual. Some of the options listed may not be available.

For this reason, no claims with respect to the scope of supply can be inferred from the information

and figures in this document.

If you have questions about your appliance, please contact your dealer or our company

headquarters directly.

We hope you enjoy your success use of this quality product. We always appreciate any feedback

and criticism based on your experiences, so we can continue our continuous improvement.

Appliance DECON | Convection shop baking oven

Document

number

9126481

Issued by DEBAG Deutsche Backofenbau GmbH

Dresdener Straße 88

D-02625 Bautzen

Phone: +49 35 91 360 0

Email: [email protected]

Internet: www.debag.com

an electronic medium or into machine readable form, whether as a whole document or in parts,

is not permitted without approval from DEBAG Deutsche Backofenbau GmbH.

Technical data, measurements and weights are not binding. Subject to editorial changes and

errors.

Emergency

phone

number

The phone number can be found on the service label behind the front panel.

If no service label is provided, you can reach us at the following number:

Phone: +49 170 2236 000

Ideas and

comments

... concerning this documentation can be sent to the address above.

Last revision 03/03/2021

Info

Read this operating manual carefully before starting up the appliance. Retain this operating

manual for future reference. Always follow the information in this operating manual to ensure

correct and safe operation.

Contents

Translation of the original operating manual • DECON • 03/03/2021 • V1.01 • 9126481 • EN

1 Identifying the appliance .................................................................................................................................9

1.1 Appliance variants (excerpt) ............................................................................................................ 9

1.2 Accessories supplied with this appliance......................................................................................... 9

1.3 Technical terms and abbreviations .................................................................................................. 9

2 Information for the reader..............................................................................................................................10

2.1 About this operating manual.......................................................................................................... 10

2.2 Target groups ................................................................................................................................ 10

2.3 Disclaimer...................................................................................................................................... 10

2.4 Structure of information ................................................................................................................. 11

2.4.1 Symbols....................................................................................................................... 11

2.4.2 Highlights in the text ....................................................................................................11

2.4.2.1 Safety information ..................................................................................... 11

2.4.2.2 Safety instructions..................................................................................... 12

2.4.2.3 Warning information.................................................................................. 12

2.4.2.4 Text formatting .......................................................................................... 13

2.4.3 Formatting of illustrations and figures ......................................................................... 13

3 Information about the appliance....................................................................................................................14

3.1 Appliance data............................................................................................................................... 14

3.2 Standard configuration................................................................................................................... 14

3.3 Limitations of the appliance ........................................................................................................... 14

3.3.1 Limitations of use ........................................................................................................14

3.3.1.1 Intended use – appliance .......................................................................... 14

3.3.1.2 Intended use – proving chamber............................................................... 15

3.3.1.3 Intended use – loading trolley ................................................................... 15

3.3.1.4 Design limitations...................................................................................... 15

3.3.1.5 Reasonable foreseeable misuse............................................................... 15

3.3.1.6 Operating modes ...................................................................................... 16

3.3.1.7 Intervention options................................................................................... 16

3.3.1.8 Personnel.................................................................................................. 16

3.3.2 Space limitations .........................................................................................................16

3.3.3 Time limitations ........................................................................................................... 17

3.4 Warranty and liability ..................................................................................................................... 17

3.5 Scope of delivery ........................................................................................................................... 17

3.5.1 Optionally supplied accessories .................................................................................. 17

3.5.2 Spare parts.................................................................................................................. 17

3.5.3 Supplied applicable documents................................................................................... 18

3.6 EC Declaration of Conformity ........................................................................................................ 18

4 Technical data...............................................................................................................................................19

4.1 Type plates and labels................................................................................................................... 19

4.1.1 Information on the type plate....................................................................................... 19

4.1.2 Information on the label – loading trolley..................................................................... 19

4.1.3 Position of type plates and labels................................................................................ 19

4.2 Technical data ............................................................................................................................... 20

4.2.1 Requirements for the surroundings – appliance.......................................................... 20

4.2.2 Requirements for the surroundings – loading trolley................................................... 21

4.2.3 Excerpt from technical data for DECON 12................................................................. 21

4.2.4 Excerpt from technical data for DECON 5................................................................... 23

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4.2.5 Excerpt of technical data for the loading trolley........................................................... 25

4.2.6 Excerpt of technical data for the proving chamber ...................................................... 26

5 Safety ............................................................................................................................................................27

5.1 Safety information.......................................................................................................................... 27

5.1.1 Information on operation ............................................................................................. 27

5.1.2 Information on initial commissioning ........................................................................... 27

5.1.3 Information on decommissioning................................................................................. 27

5.1.4 Information on recommissioning ................................................................................. 27

5.1.5 Information on maintenance........................................................................................ 28

5.1.6 Information on transport .............................................................................................. 28

5.2 Personnel qualification................................................................................................................... 29

5.2.1 Minimum requirements................................................................................................ 29

5.2.2 User groups................................................................................................................. 30

5.2.2.1 Operating personnel ................................................................................. 30

5.2.2.2 Maintenance personnel............................................................................. 30

5.2.2.3 Expert personnel....................................................................................... 30

5.2.3 Tasks and the corresponding user qualifications ........................................................ 31

5.3 Safety devices ............................................................................................................................... 31

5.4 De-energising the appliance .......................................................................................................... 32

5.5 Labels on the appliance................................................................................................................. 32

5.6 Markings on the appliance............................................................................................................. 33

5.7 Residual hazards ........................................................................................................................... 34

6 Appliance overview .......................................................................................................................................37

6.1 Parts of the appliance .................................................................................................................... 37

6.1.1 Parts of the appliance – DECON 5 + DECON 12........................................................ 37

6.1.2 Parts of the appliance – DECON 5 + intermediate frame + proving cabinet ............... 37

6.2 DECON 5....................................................................................................................................... 38

6.2.1 DECON 5 – overview .................................................................................................. 38

6.2.2 DECON 5 – appliance door ......................................................................................... 39

6.2.3 DECON 5 – baking chamber ....................................................................................... 40

6.3 DECON – operating elements ....................................................................................................... 41

6.3.1 Control panel ............................................................................................................... 41

6.3.2 Control buttons ............................................................................................................ 41

6.4 Hood .............................................................................................................................................. 42

6.5 Proving cabinet .............................................................................................................................. 43

6.6 Loading trolley, open ..................................................................................................................... 43

6.7 Appliance sections......................................................................................................................... 44

7 Transport, installation and connection ..........................................................................................................45

7.1 Transport – upon delivery of the appliance.................................................................................... 45

7.1.1 Symbols on transport packaging ................................................................................. 45

7.1.2 Transporting the packaged appliance ......................................................................... 46

7.2 Requirements for the installation frame ......................................................................................... 47

7.2.1 Requirements for avoiding thermal hazards................................................................ 47

7.2.2 Requirements for installing an individual appliance .................................................... 47

7.2.3 Structural stability requirements for the frame............................................................. 49

7.3 Connecting the appliance .............................................................................................................. 49

7.3.1 Installation areas ......................................................................................................... 49

7.3.2 Installing the electrical connection............................................................................... 50

7.3.3 Installing the drinking water connection ...................................................................... 51

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7.3.4 Installing the waste water connection.......................................................................... 53

7.3.4.1 Installing the waste water connection – DECON without proving cabinet. 53

7.3.4.2 Installing the waste water connection – DECON with proving cabinet...... 54

7.3.5 Installing the exhaust air connection ........................................................................... 55

7.4 Preparing the appliance for operation............................................................................................ 55

7.5 Transport – when relocating the appliance after use..................................................................... 57

7.6 Pulling out an individual appliance from the installation frame ...................................................... 58

8 Control...........................................................................................................................................................60

8.1 Operating screens ......................................................................................................................... 60

8.1.1 Structure of the operating screen ................................................................................ 60

8.1.1.1 Overview ................................................................................................... 60

8.1.1.2 Header ...................................................................................................... 60

8.1.1.3 Footer........................................................................................................ 61

8.1.2 Recurring buttons ........................................................................................................ 61

8.1.3 Appliance off................................................................................................................ 62

8.1.4 Idling............................................................................................................................ 62

8.1.4.1 Overview ................................................................................................... 63

8.1.4.2 Baking chamber status ............................................................................. 63

8.1.5 Program running.......................................................................................................... 64

8.1.5.1 Overview ................................................................................................... 64

8.1.5.2 Cooking and baking options...................................................................... 65

8.1.6 Manual mode...............................................................................................................66

8.1.6.1 Manual baking – overview......................................................................... 66

8.1.6.2 Manual cooking with core temperature – overview................................... 66

8.1.6.3 Manual cooking with time – overview........................................................ 67

8.2 Normal daily operation of the appliance ........................................................................................ 67

8.2.1 Operation of the appliance .......................................................................................... 67

8.2.2 Preconditions for operation ......................................................................................... 68

8.2.3 Operating release........................................................................................................ 68

8.2.4 Switching on the appliance.......................................................................................... 68

8.2.5 Opening and closing the appliance door ..................................................................... 69

8.2.5.1 Manually opening the appliance door ....................................................... 70

8.2.5.2 Automatic opening of the appliance door.................................................. 70

8.2.5.3 Closing the appliance door ....................................................................... 70

8.2.5.4 Emergency interlock release..................................................................... 71

8.2.6 Idling – program selection ........................................................................................... 72

8.2.7 Idling – program group selection ................................................................................. 73

8.2.8 Loading baking trays ................................................................................................... 73

8.2.9 Selecting a baking/cooking program ........................................................................... 74

8.2.10 Specifying the oven load ............................................................................................. 75

8.2.11 Loading the appliance ................................................................................................. 76

8.2.11.1 Manually loading the appliance................................................................. 76

8.2.11.2 Loading the appliance with a loading trolley ............................................. 77

8.2.12 Starting a baking/cooking program.............................................................................. 79

8.2.13 Ending a baking/cooking program............................................................................... 80

8.2.14 Subsequent baking...................................................................................................... 81

8.2.15 Baking off – removing baking trays ............................................................................. 82

8.2.15.1 Manually removing baking trays ............................................................... 82

8.2.15.2 Removing baking trays with the loading trolley......................................... 83

8.2.16 End of baking .............................................................................................................. 84

8.2.17 Standby ....................................................................................................................... 84

8.3 Functions of the F buttons ............................................................................................................. 85

8.3.1 Recurring buttons ........................................................................................................ 86

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8.3.2 Proving cabinet............................................................................................................ 87

8.3.2.1 Overview ................................................................................................... 87

8.3.2.2 Setting....................................................................................................... 87

8.3.3 Timer ........................................................................................................................... 88

8.3.4 Language .................................................................................................................... 88

8.4 Overview of menu structure........................................................................................................... 89

8.4.1 Menu – appliance is OFF – 1st level ........................................................................... 89

8.4.2 Menu – appliance is OFF – 2nd level .......................................................................... 89

8.4.2.1 Programs .................................................................................................. 89

8.4.2.2 Settings ..................................................................................................... 90

8.4.2.3 Information ................................................................................................ 90

8.4.2.4 e.CLEAN SYSTEM® cleaning .................................................................. 91

8.4.2.5 DEMO mode ............................................................................................. 91

8.4.3 Menu – appliance is OFF – 3rd level ........................................................................... 92

8.4.3.1 Free........................................................................................................... 92

8.4.3.2 Baking program with example of P01 Rolls .............................................. 92

8.4.3.3 User interface............................................................................................ 93

8.4.3.4 Timers ....................................................................................................... 94

8.4.3.5 Event memory ........................................................................................... 94

8.4.4 Menu – appliance is ON (idling) – 1st level ................................................................. 94

8.4.5 Menu – appliance is ON (program running) – 1st level ............................................... 95

8.5 Programs ....................................................................................................................................... 95

8.5.1 Executing programs .................................................................................................... 95

8.5.2 Baking program BASIC ............................................................................................... 96

8.5.2.1 Execute baking program BASIC ............................................................... 96

8.5.2.2 Page 1 – basic data .................................................................................. 97

8.5.2.3 Page 2 – optional ...................................................................................... 97

8.5.3 Baking program PRO .................................................................................................. 98

8.5.3.1 Execute baking program PRO .................................................................. 98

8.5.3.2 Page 1 – basic data .................................................................................. 99

8.5.3.3 Page 2 – baking temperature .................................................................... 99

8.5.3.4 Page 3 – steam ....................................................................................... 100

8.5.3.5 Page 4 – permanent steam ..................................................................... 100

8.5.3.6 Pages 5 – 8 – fan speed; fan rest; open supply/exhaust air ................... 101

8.5.3.7 Page 9 – miscellaneous .......................................................................... 102

8.5.4 Cooking program based on core temperature (COOK CORE) ................................. 102

8.5.4.1 Running a cooking program with core temperature ................................ 103

8.5.4.2 Page 1 – basic data ................................................................................ 103

8.5.4.3 Pages 2 – 6 – temperature; humidity; fan speed; open supply/waste air 104

8.5.4.4 Page 7 – miscellaneous .......................................................................... 105

8.5.5 Timed cooking program (COOK TIME) ..................................................................... 105

8.5.5.1 Running a timed cooking program .......................................................... 105

8.5.5.2 Page 1 – basic data ................................................................................ 106

8.5.5.3 Pages 2 – 6 – temperature; humidity; fan speed; open supply/waste air 107

8.5.5.4 Page 7 – miscellaneous .......................................................................... 108

8.6 Settings........................................................................................................................................ 108

8.6.1 User interface ............................................................................................................108

8.6.1.1 Language and units ................................................................................ 108

8.6.1.2 Display brightness................................................................................... 109

8.6.1.3 Additional settings ................................................................................... 109

8.6.1.4 Desktop logo ........................................................................................... 110

8.6.1.5 Slide show desktop ................................................................................. 110

8.6.1.6 Video desktop ......................................................................................... 110

8.6.2 Date/time ................................................................................................................... 111

8.6.3 Timers ....................................................................................................................... 112

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8.6.3.1 AUTO on ................................................................................................. 112

8.6.3.2 AUTO off ................................................................................................. 112

8.6.3.3 AUTO clean ............................................................................................ 113

8.6.3.4 AUTO info ............................................................................................... 114

8.6.3.5 AUTO info input ...................................................................................... 114

8.6.3.6 AUTO info text elements......................................................................... 115

8.6.3.7 Holidays .................................................................................................. 115

8.6.4 ECO functions ........................................................................................................... 116

8.6.5 Hood auto feature...................................................................................................... 116

8.6.6 Oven parameters....................................................................................................... 116

8.6.7 Sound ........................................................................................................................ 117

8.7 Information................................................................................................................................... 118

8.7.1 Event memory ........................................................................................................... 118

8.7.1.1 Baking progress diagram ........................................................................ 118

8.7.1.2 Baking progress diagram (detail) ............................................................ 119

8.7.1.3 Baking processes table........................................................................... 119

8.7.1.4 Events list................................................................................................ 120

8.7.1.5 Faults list................................................................................................. 121

8.7.2 System status............................................................................................................ 122

8.7.3 Operating hours......................................................................................................... 122

8.7.4 Energy counter .......................................................................................................... 123

8.7.5 Service partner .......................................................................................................... 123

8.7.6 Water filter ................................................................................................................. 124

8.7.7 Last cleaning ............................................................................................................. 125

8.7.8 Status LMS................................................................................................................ 125

8.8 One-TOUCH appliance operation................................................................................................ 126

8.8.1 One-TOUCH – appliance OFF .................................................................................. 126

8.8.2 One-TOUCH – appliance ON (idling) ........................................................................ 127

8.8.3 One-TOUCH – appliance ON (program running) ...................................................... 127

8.8.4 One-TOUCH – menu................................................................................................. 128

8.9 Faults........................................................................................................................................... 128

8.9.1 Acknowledgeable faults............................................................................................. 128

8.9.2 Faults that cannot be acknowledged......................................................................... 133

8.9.3 Faults on the loading trolley ...................................................................................... 135

8.9.4 e.CLEAN SYSTEM® faults ....................................................................................... 136

8.10 Oven parameters ......................................................................................................................... 136

9 Cleaning......................................................................................................................................................149

9.1 General information on cleaning the device ................................................................................ 149

9.2 Information on cleaning stainless steel surfaces ......................................................................... 149

9.3 Informal instructions..................................................................................................................... 150

9.4 Auxiliary and operating media ..................................................................................................... 150

9.5 Cleaning the appliance ................................................................................................................ 151

9.5.1 Cleaning schedule..................................................................................................... 151

9.5.2 Carrying out daily cleaning tasks............................................................................... 151

9.5.3 Carrying out weekly cleaning tasks ........................................................................... 154

9.5.4 Cleaning the appliance door...................................................................................... 156

9.5.5 Removing and cleaning the baking tray supports ..................................................... 157

9.6 Cleaning the loading trolley ......................................................................................................... 158

9.7 e.CLEAN SYSTEM® ................................................................................................................... 159

9.7.1 e.CLEAN SYSTEM 3................................................................................................. 159

9.7.2 e.CLEAN SYSTEM 4................................................................................................. 159

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9.7.3 e.CLEAN 500 ............................................................................................................ 160

9.7.4 e.CLEAN SYSTEM® – equipment ............................................................................ 160

9.7.5 e.CLEAN SYSTEM® – manual start ......................................................................... 161

9.7.6 e.CLEAN SYSTEM® – automatic start...................................................................... 164

9.7.7 e.CLEAN SYSTEM® – cancelling ............................................................................. 166

9.7.8 Topping up oven cleaning agent and rinse aid.......................................................... 166

9.8 Automatic cleaning prompt .......................................................................................................... 169

10 Maintenance, dismantling and disposal ......................................................................................................170

10.1 Information on maintenance ........................................................................................................ 170

10.2 Decommissioning ........................................................................................................................ 170

10.2.1 Dismantling................................................................................................................ 170

10.2.2 Storage in case of non-use ....................................................................................... 171

10.2.3 Disposal..................................................................................................................... 171

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Appliance variants (excerpt)

Identifying the appliance

1 Identifying the appliance

1.1 Appliance variants (excerpt)

The appliance is available in different variants:

•DECON 5 + base frame + hood

•DECON 5 + intermediate frame + intermediate frame + base frame + hood

•DECON 5 + intermediate frame + proving cabinet + base frame + hood

•DECON 12 + base frame + hood

•DECON 12 + intermediate frame + base frame + hood

•DECON 12 + proving cabinet + base frame + hood

•DECON 5/5 + intermediate frame + base frame + hood

•DECON 5/5 + proving cabinet + base frame + hood

•DECON 12/5 + base frame + hood

1.2 Accessories supplied with this appliance

Accessories are available for this appliance. Which accessories are supplied depends on the appliance

variant. The appliance variant and the supplied accessories can be found in the order confirmation which you

received from DEBAG Deutsche Backofenbau GmbH.

1.3 Technical terms and abbreviations

WSC Waste steam condenser

DN Nominal diameter

FC Frequency converter

GN Gastronorm

PCH Proving chamber

PCA Proving cabinet

HES High-efficiency steaming

HT High temperature

LED Light-emitting diode

LMS Performance management system

OP Oven parameters

PPE Personal protective equipment

RFS Radial fan steaming

WAF Width across flats

UDP User datagram protocol

USB Universal serial bus

Translation of the original operating manual • DECON • 03/03/2021 • V1.01 • 9126481 • EN

About this operating manual

Information for the reader

2 Information for the reader

2.1 About this operating manual

This operating manual contains information and instructions for safe operation of the appliance. Read the

operating manual carefully before starting up the appliance. The owner must ensure that the operating

company has been understood. In addition, the owner must inform its personnel about any potential hazards.

Store the operating manual so it is accessible to everyone at all times.

This operating manual is intended to help you ensure effective and optimum operation of your appliance.

If all information is followed, you can avoid hazards and extend the service life of the appliance.

For additional questions on the content of the operating manual or on the operation of the appliance,

please contact DEBAG Deutsche Backofenbau GmbH (the hotline sticker is applied at the front, on the side).

2.2 Target groups

This operating manual is intended for the following target groups:

Info

The respective personnel must have certain qualifications in order to work on or with the

appliance. The personnel qualification can be found in the chapter “Safety” > “Personnel

qualification” (page 29).

2.3 Disclaimer

All information in this operating manual has been collated taking into account the currently valid standards and

regulations, the state of the art and our longstanding experiences and findings.

The manufacturer accepts no liability in the following cases:

•Failure to comply with the operating manual

•Failure to comply with the information on the dimensional sheet and the installation recommendations

•Use contravening the intended use

•Failure to comply with the reasonably foreseeable misuse identified and declared by the manufacturer

•Use of insufficiently qualified and instructed personnel

•Inexpert installation, commissioning, operation and maintenance

•Operation with defective, incorrectly installed or non-functional safety devices

•Unauthorised structural changes

•Inadequate monitoring of components subject to wear

•Inexpertly conducted repairs

•Use of non-approved spare parts

•Catastrophic events caused by foreign bodies and force majeure

Owner The owner is any natural or legal person who uses the appliance or hands it

over to a third party for use and is responsible for the safety of the user,

the personnel or third parties during use.

Operator Person responsible for operating the appliance.

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