Crysalli CR-2 Supplément

CR-2 Countertop

& CR-UC2 Undercounter

Installation & Service Manual

100112

IMPORTANT: This manual is a guide for installing, operating,

servicing and maintaining this equipment. Refer to Table of Contents

for page location of detailed information to answer questions that

arise during installation, operating, service and maintenance, or

installation of this equipment.

TABLE OF CONTENTS

PAGE

PREFACE ...........................................................................................................................1

CHAPTER I GENERAL DESCRIPTION.............................................................................2

SYSTEM DESCRIPTION.......................................................................................2

DESIGN DATA.......................................................................................................3

MODEL LINE DRAWINGS………………………………………………………………4

CR-2 EXPLODED VIEW........................................................................................5

DESCRIPTION, EXPLODED VIEW, CR-2............................................................6

CR-UC2 EXPLODED VIEW...................................................................................8

DESCRIPTION, EXPLODED VIEW, CR-UC2.......................................................9

COMMON PARTS LIST………………………………………………………………..11

ELECTRICAL SCHEMATIC, DUAL CARB, DIRECT WIRE................................12

ELECTRICAL SCHEMATIC, S-68-B ...................................................................12

THEORY OF OPERATION..................................................................................14

CHAPTER II INSTALLATION ...........................................................................................17

UNPACKING AND INSPECTION........................................................................17

SELECTING LOCATION .....................................................................................17

LOCATION RECOMMENDATIONS FOR CR .....................................................18

SAMPLE INSTALL DRAWING………………………………………………………...18

CR-UC2 INSTALLATION.....................................................................................20

CR-UC2 INSTALL DIAGRAM………………………………………………………….21

CR-2 INSTALLATION…………………………………………………………………..22

CR-2 INSTALL DIAGRAM……………………………………………………………..23

INSTALL HIGH PRESSURE CO2 REGULATOR, CO2 CYLINDER

AND LINES ..........................................................................................................24

INSTALL WATER FILTER ASSEMBLY...............................................................25

INSTALL WATER PRESSURE REGULATOR, (OPTIONAL) .............................25

INSTALL DRAIN LINE .........................................................................................26

CONNECTING WATER INLET............................................................................26

CONNECTING CBR-V2 DRAFT TOWER……………………………………………27

ELECTRICAL REQUIREMENTS.........................................................................28

CHAPTER III PREPARATION..........................................................................................29

PREPARING SYSTEM FOR OPERATION.........................................................29

PREPARING AND STARTING REFRIGERATION UNIT....................................29

ACTIVATE HIGH PRESSURE CO2 SYSTEM ....................................................29

ADJUST WATER FLOW RATE...........................................................................29

CHAPTER IV OPERATORS INSTRUCTIONS.................................................................30

DAILY PRE-OPERATION CHECK......................................................................30

REPLENISHING CO2 SUPPLY...........................................................................30

COOLING UNIT MAINTENANCE........................................................................30

CHECKING WATER BATH..................................................................................30

CHANGING WATER BATH.................................................................................31

ADJUSTMENTS...................................................................................................31

ADJUSTING WATER FLOW RATE.....................................................................31

TESTING FOR LEAKS ........................................................................................31

SETTING AND ADJUSTING SELF SERVE X0101-HEX FAUCET..……………..32

CHAPTER V SERVICE AND MAINTENANCE.................................................................33

PERIODIC INSPECTION AND CLEANING.........................................................33

DAILY CLEANING………………………………………………………………………33

WEEKLY CLEANING…………………………………………………………………...33

MONTHLY CLEANING…………………………………………………………………33

CR-UC2 CABINET MAINTENANCE....................................................................34

TABLE OF CONTENTS (cont’d)................................................................ PAGE

CR-2 CABINET MAINTENANCE……………………………………………………...34

CLEANING CONDENSER COIL .........................................................................34

CHECKING/CHANGING WATER BATH.............................................................35

WATER PUMP MAINTENANCE .........................................................................36

CARBONATOR MAINTENANCE ........................................................................37

SERVICING CHECK VALVES.............................................................................37

REPLENISHING CO2 SUPPLY...........................................................................40

CHANGING WATER FILTER CARTRIDGE........................................................40

ADJUSTMENT OF CO2 REG..............................................................................40

SANITIZING PROCEEDURES............................................................................41

CHAPTER VI TROULBESHOOTING...............................................................................42

CARBONATOR....................................................................................................42

WATER PUMP MOTOR WILL NOT OPERATE.....................................42

WATER PUMP MOTOR WILL NOT SHUT OFF....................................42

WATER PUMP WILL NOT SHUT OFF AND PRESSURE

RELIEF ENGAGED.................................................................................42

SHORT CYCLING OF WATER PUMP MOTOR ....................................42

WATER PUMP CAPACITY TOO LOW...................................................42

WATER PUMP OPERATES BUT WATER PUMP DOES

NOT PUMP.............................................................................................42

FROZEN WATER BATH.........................................................................43

COOLING OR CONDENSING UNIT NOT OPERATIONAL...................43

AGITATOR MOTOR NOT OPERATING ................................................43

COMPRESSOR DOES NOT OPERATE................................................43

COMPRESSOR WORKS CONTINUOUSLY BUT DOES

NOT FORM SUFFICIENT ICE BANK.....................................................43

COMPRESSOR WILL NOT STOP AFTER SUFFICIENT

ICE BANK IS PRODUCED .....................................................................44

CONDENSER FAN MOTOR NOT OPERATING ...................................44

NO WATER BEING DISPENSED...........................................................44

DISPENSED PRODUCT CARBONATED TO LOW...............................44

DISPENSED PRODUCT MAKES FOAM AS IT LEAVES

NOZZLE..................................................................................................45

DISPENSED PRODUCT COMES OUT CLEAR BUT FOAMS

WHEN IT TOUCHES CUP OR GLASS..................................................45

CARBONATION TROUBLESHOOTING FLOW CHART #1 ...............................46

CARBONATION TROUBLESHOOTING FLOW CHART #2 ...............................47

CARBONATION TROUBLESHOOTING FLOW CHART #3 ...............................48

NOTE SECTION...............................................................................................................49

WARRANTY BOND………………………………………………………………………………50

PREFACE

Crysalli is manufactured on behalf of Western Pacific Distributors by

International Carbonic Inc.

INTERNATIONAL CARBONIC INC. has enjoyed over 53 years of

manufacturing excellence in the field of carbonation and in the beverage

related industry. They have had a long and proud history with quality as

their standard and innovation as their goal. They enjoyed patents on the

first Sodajet type carbonator. This method of carbonation instantaneously

carbonated the water to 100% saturation. They developed the first

patented dispensing valve to dispense bulk beverage with carbonation

equal to or in excess of bottled beverages. A valve with three flavors and

soda was another first. They were the first to incorporate the total postmix

package, i.e., carbonation, refrigeration, and the ability to dispense from

one self contained unit. They have pioneered many such firsts and will

continue to develop advanced systems for the future, such as electronic

interrogatable portion controls to electronic liquid level controls.

CHAPTER I

GENERAL DESCRIPTION

This chapter gives the description, theory of operation, and design data for the CR-2 and

CR-UC2 Crysalli units and related components.

SYSTEM DESCRIPTION

The Crysalli CR-UC2 series of Undercounter Artisan Water units are a configuration of

cold dispensed sparkling and still filtered water, requiring a draft tower to dispense the

product.

The Crysalli CR-2 series Countertop Artisan Water units are configured to dispense cold

sparkling and still filtered water directly from the taps on the unit. Left side tap is always

sparkling water,, right side is always still water.

The CR-2 and CR-UC2 units consist of a condensing unit, a water reservoir, water-

cooling coil, a carbonator tank, (carbonated systems only), an agitator pump, and cooling

coil(s).

For proper function the Crysalli units must have a filtered water supply, and electrical

supply and drainage. Other items that will be required are the Draft tower, water filtration

system, installation kit including a High pressure regulator or secondary pressure

regulator, connecting lines, fitting and C02.

WARNING: Before shipping or relocating a Crysalli into a freezing ambient

environment empty still and carbonated water. Ice bank melted, and

water drained from water bath. A freezing ambient environment will

cause existing water in unit to freeze possibly resulting in damage to

pump/motor assembly, water coil, water bath, valve(s), etc.

TABLE I - I

DESIGN DATA

COOLING UNIT

Overall cabinet dimensions: CR-2 CR-UC2

Height 24”20”

Width 20”20”

Depth 22” 20”

Weights:

Shipping 160 160

Dry weight 135 135

Operational Weight 250 250

Ice Bank 25 25

Capacities: CR-2

Unit water bath (no ice bank) 9 gallons

Refrigerant requirement (R-134-A) 250 grams

Ambient operating temperature 40 F to 100 F.

Capacities: CR-UC2

Unit water bath (no ice bank) 9 gallons

Refrigerant requirement (R-134-A) 250 grams

Ambient operating temperature 40 F to 100 F.

Electrical Requirements: The cooling unit requires a 115 VAC, single phase, 60 Hertz

Power circuit.

CR-2 CR-UC2

Ampacity 14.9 14.9

Condensing Unit 6.9 6.9

Water/Recirc. Pump Motor 6.2 6.2

Agitator .8 .8

Water Filter Required: Everpure QC71 Twin (EV9272-22) with (2) 4CB5K filters (EV9617-36) or

(2) 4FC (EV9692-21), Coldrink MC Twin (EV9328-02) or LVPO-F1 (94-751-00).

Pressure

Incoming Water Pressure Regulator (Optional) 25 –65

C02 High Pressure Regulator (Carbonated units only) PSI 55 –75

DISPENSING VALVES Ambient Operating Temperature 32 F to 100 F

Electrical Requirements: Operating Voltage 24VAC, 6Ohz

CR-2

INTERNATIONAL CARBONIC INC.

ADELANTO, CALIFORNIA

TITLE

DATE

DRN. BY

CHK. BY

APPR. BY

ICI

BIG FELLA POST MIX

SC-BF

1/6/05

GLW

234

12 15

17 18 19

41 53

20 36

CR-2

SYM

QTY

PART NO.

DESCRIPTION

S0653

LID

S0262-LF

CARBONATOR TANK ASSEMBLY

S0073-48

PROBE ASSEMBLY

S0660

SERVICE PANEL, SIDE

S0678

SERVICE PANEL, REAR

S0684

WATER COIL, COPPER

S0208-A

WATER REGULATOR, NOT SHOWN, OPTIONAL

S0669

WATER LINE, COPPER

S0203

UNION CONNECTOR

S0661

EVAPORATOR COIL RETAINER

S1323

EVAPORATOR GUIDE WEDGE

S0662

EVAPORATOR SUPPORT BRACKET

S0509

ACCUMULATOR

S0663

EVAPORATOR COIL ASSEMBLY

Z0010

CAP TUBE, 9' - .050

S0513-A

ICE BANK CONTROL

S0657

STAND PIPE, 7 3/4", WHITE

S0658

OVERFLOW, 8", GRAY

G0016

TYE WRAP, LARGE

A0020

SCREW, 8-32 X 3/8 TH., S.S.

S0835

AGITATOR PUMP

. . . . .

INSULATION, LEFT & RIGHT SIDE

. . . . .

INSULATION, REAR

. . . . .

INSULATION, FRONT

. . . . .

INSULATION, BOTTOM

. . . . .

MOISTURE BARRIER

S0656

BUCKET COMPLETE W/INSULATION

S0664

ICE BANK BULB CLIP

Ce manuel convient aux modèles suivants

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