Craftsman 917.275701 Manuel utilisateur

Owner's Manual

CRAFTSMAN°

LAWN TRACTOR

24.0 HP, 48" Mower

Electric Start

Automatic Transmission

Model No.

917.275701

r_ This product has a low emission engine which operates differently

from previously built engines. Before you start the engine, read

and understand this Owner's Manual.

IMPORTANT:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment,

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications..........................6

Assembly/Pre-Operation.......................7

Operation...............................................9

MaintenanceSchedule........................16

Maintenance........................................16

ServiceandAdjustments.....................21

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT

Fortwo(2)yearsfromthedateof purchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedup accordingto theinstructionsintheowner'smanual,

Searswill repairor replacefree of chargeany partsthat arefoundto be defectivein

materialorworkmanshipaccordingto theguidelinesof coveragelistedbelow.Searswill

alsoprovidefreelaborfortheseapplicablewarrantedpartsforthetwofull years.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour

homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryour conve-

nience, INHOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-

chase,butatrip chargewill apply.This chargewill be waivedifthe Craftsmanproductis

droppedoff atan authorizedSears location.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhile this productis within

the UnitedStates.

ThisWarrantydoes notcover:

• Expendableitemswhichbecomewornduring normaluse,includingbutnotlimitedto

blades,spark plugs,air cleaners,belts,andoil filters.

• StandardMaintenanceServicing,oil changes, ortune-ups

• Tirereplacementor repaircausedbypuncturesfromoutsideobjects,such asnails,

thorns,stumps,orglass.

• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage

causedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impacting

objectsthat bendtheframeor crankshaft,orover-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto, elec-

tricaland mechanicaldamagecausedbyimproperstorage,failureto use theproper

gradeandamountof engineoil, failureto keepthedeck clearof flammabledebris,

orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe

owner'smanual.

• Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto becontami-

natedor oxidized(stale). In general,fuelshouldbe usedwithin30 daysof its pur-

chasedate.

• Normaldeteriorationandwearof theexteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedfor commercialor rentalpurposes.

LIMITEDWARRANTYON BATTERY

Forninety(90)daysfromdateof purchase,if anybatteryincludedwith thisridingequip-

mentprovesdefectivein materialorworkmanshipandourtestingdeterminesthe battery

will notholda charge,Searswill replacethebatteryat no charge. Duringthe first30

daysof purchase,therewill beno chargesto replacethebatteryat your HOME. After

thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewillstill be avail-

ablebutatrip chargewillapply. Thischargewill bewaivedifthe Craftsmanproductis

droppedoff atan authorizedSearslocation.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

WARNING: Engine exhaust, some

of its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other reproduc-

tive harm.

WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction.

Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working

• Slowdown before turning.

• Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Always wear eye protection when oper-

ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury

• Follow the manufacturer's recommen-

dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

I1. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at-

tachments; they can affect the stability

of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV, TOWING

• Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Followthe manufacturer's recommen-

dation for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

Travel slowly and allow extra distance

to stop.

SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame,

spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when

filling.

• Removegas-poweredequipmentfrom

thetruckor trailerand refuelit on the

ground.Ifthisis notpossible,then

refuelsuch equipmentwith a portable

container,ratherthanfrom agasoline

dispensernozzle.

• Keepthenozzleincontactwiththe rim

ofthefuel tankor containeropeningat

alltimesuntilfuelingiscomplete.Do

notusea nozzlelock-opendevice.

• Iffuel isspilledon clothing,change

clothingimmediately.

• Neveroverfillfuel tank.Replacegas

capandtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed

area.

• Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-

tion.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Check grass catcher components and

the discharge guard frequently and

replace with manufacturer's recom-

mended parts, when necessary.

• Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc-

tion labels, as necessary.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 4 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed Forward: 0 - 5.5

(MPH): Reverse: 0 - 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System:16 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R

Blade Bolt Torque:45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark ar-

rester for the muffler is available through

your nearest Sears service center (See

REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all products,

it may require repair from time to time. That's

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

For Future Use

Keys

(2) Keys

Your new tractor has been assembled at the factory.

Slope Sheet

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac-

tor hood and grille.

IMPORTANT: Check for and remove any

staplesin skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

ADJUST SEAT

Label

Raise seat and loosen adjustment

knob.

Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position.

5. Raise seat and tighten adjustment

knob securely.

Adjustment_

Knob __

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_i_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position, de-

press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly depress forward drive pedal and

drive tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

#'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Thesesymbolsmayappearon yourtractoror inliteraturesuppliedwiththe product.

Learnand understandtheirmeaning.

R N H I'.,I "_

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH

6 G o, I 6

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM tROS)

OVER TEMP

LIGHT BATTERY REVERSEFUEL OIL PRESSURE

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

,,, .@ E

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

,Jl_{{tll/IJll;,,

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition Switch ROS "ON" Position

Attachment Clutch Switch

Lift Lever Plunger

Throttle Control

Clutch/Brake Attachment Lift Lever

Choke Control

Freewheel

Parking Brake

Motion Control Lever

Light Switch

02_ql

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging

(+) or discharging (-).

ATTACHMENT CLUTCH SWITCH - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower and adjust the mower deck or

other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.

PARKING BRAKE - Locks clutch/brake

into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

REVERSE OPERATION SYSTEM (ROS) "ON"

POSITON - Allows operation of mower deck or

other powered attachment while in reverse.

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