Craftsman 917.272462 Manuel utilisateur

Owner's Manual

JCRRFTSMIIW

LAWN TRACTO

21.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.272462

I_ his product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers toyour questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pm, Mon -Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A

Visit our Craftsman website:www.sears.corn/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

AssemblyPre-Operation ....................... 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructionsin the owner's

manual, Sears will repair or replace free of charge any parts that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the

two full years. Dudng the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a tdp charge will apply. This charge will be waived if the Crafts-

man productis dropped off at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

•Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

•Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructionscontained in

the owner's manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

•Normal deterioration and wear of the exterior finishes, or product label replacement.

•Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of pumhase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold acharge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal dghts, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

Look for this symbol to point out •

importantsafety precautions. It means

CAUTIONI!I BECOMEALERTI!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

_, CAUTION: Tow only the attachments

that are recommended by and comply

with speciFmationsof the manufacturer of

your tractor.Use common sense when

towing. Operate only at the lowest

possible speed when on aslope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose tractionwith

the ground and cause you to lose control

of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birthdefects or other repro-

ductive harm.

_WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known

to the State of Califomia to cause cancer

and birth defects or other reproductive

harm.Wash hands after handling.

I. GENERAL OPERATION

Do not mow in reverse unlessabsolutely

necessary. Always look downand

behind before and while backing.

Be aware of the mower discharge

directionand do not point it at anyone.

Do not operate the mower withouteither

the entiregrass catcher or the guard in

place.

Slow down before turning.

Never leave arunningmachine

unattended. Always turnoff blades, set

parking brake, stop engine, and remove

keys before dismounting.

Tum off blades when not mowing.

Stop engine before removing grass

catcher or uncloggingchute.

Mow only in daylightor good artificial

light.

Do not operate the machine while under

the influence of alcohol or drugs.

Watch for trafficwhen operatingnear or

crossing roadways.

Use extra care when loadingor unload-

ing the machine into atrailer or truck.

Data indicatesthat operators,age 60

years and above, are involvedin a large

percentage of riding mower-related

injuries. These operators should

evaluate their abilityto operate the dding

mower safely enough to protectthem-

selves and othersfrom sedous injury.

Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine partsand bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operatingor stodngthe

machine. Allow machine to cool before

storage.

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

suit in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs,etc.

•Watch forholes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

thatyou will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stabilityof the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid startingor stoppingon a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs,ditches, or

embankments. The mower could

suddenlyturn over ifawheel is over the

edge ofacliff or ditch, or ifan edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilizethe machine by

puttingyour foot on the ground.

•Do notuse grass catcher on steep

slopes.

IlLCHILDREN

Tragic accidents can occur if the operator

isnot alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run amachine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs

with the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers or children

even with the blades off.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 ° Max),

not across,

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overtum the

machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline

Capacity

and Type:

Oil Type

_,PI-SF-SJ):

3.5 Gallons

Unleaded

Regular

SAE 10W30

(Above 32°F)

SAE 5W-30

(Below 32°1=)

Oil Capacity: 4 Pints

Spark Plug: Champion RC12YC

IGAP: .040")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

_re Pressure: Front: 14 PSI

Rear:. 10 PSI

Charging 16 Amps @3600 RPM

System:

Battery: Amp/Hr. 28

Min. CCA: 230

Case Size: Ul R

Blade Bolt 27--35 Ft. Lbs.

1'ulquu;

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructionswill enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES'.

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructionsunder =Mainte-

nance" and "Storage"sections of this

owner's manual.

_WARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of Califomia the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

_(1) Locknut

1/2-20

Steering Wheel

(1) Large Flat Washer

(1) Hex Bolt

1/4-20 x 1-1/4

_(1) Locknut

L _ 1/4-20 Steering

Steering Extension

Boot_ _Steering Shaft

_ Wheel Adapter

(1) Washer

(_ 17/32 x1-3/16 x 12

Gauge

_(1) Knob

_1_(1) Oil Drain_

For Future Use

Slope Sheet

Keys

Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers

(2) 7/16" wrench (1) UUlityknife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are In the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines

on all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to rolloff skid.

_Insert

_p_---1/2 Hex Nut

_E;_------LargeFlatWasher

Steering_g Boot

Wheel

BEFORE REMOVING TRACTOR

FROM SKID

AI"FACHSTEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 1/4 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

Shaft

CHECK BAI"rERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section Of this manual for charging

instructions).

- f

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten,

6. Lower seat into operating position and

sit in seat.

7. Slide seat untila comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Shoulder Bolts

Flat Washer

Adjustment Knob

NOTE: You may now rollor drive your

tractor off the skid. Followthe appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutcWbrake pedal.

3. Place freewheel control in =transmis-

sion disengaged" position (See _I"O

TRANSPORT" in the Operation

section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

,4_ WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position. (See =1"O

TRANSPORT" in the Operation

section of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

11 .Tum ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(Ifpreviously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook roar latch into hole on back of

mower deck.

Deflector

Shield

Mulcher

Plate

Latch

,_ CAUTION: Do not remove deflector

shield from mower.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and stere in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are

designed for discharging and bagging

also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly. 10

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

propedy adjusted. See =TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

V'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

V' All assembly instructionshave been

completed.

/No remaining loose parts in carton.

/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

ovednflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be propedy inflated

for leveling).

/Check mower and ddve belts. Be sure

they are routed propedy around pulleys

and inside all belt keepers.

,/Check widng. See that all connections

are still secure and wires are properly

clamped.

,/Before ddving tractor, be sure free-

wheel control is in =transmission

engaged" position (see =TO TRANS-

PORT" in the Operation section of this

manual).

While learning how to use your tractor,

pay extra attention to the following

important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls- their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

/It is important to purge the transmission

before operating your tractor forthe first

time. Follow proper starting and

transmission purging instructions(See

=TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

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