Craftsman 917.272421 Manuel utilisateur

Owner's Manual

ICRRFTSMRWJ

18.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272421

•Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment,

For answers toyourquestions

about thisproduct,Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.corn/cre:ffsman

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications.......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

matedal or workmanship. Warranty service is available free of charge by returning

your Craftsman riding equipment to your nearest Sears Service Center. In-home

warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States.

This Warranty dees not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, includingbut not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

•Repairs necessary because of operator negligence, includingbut not limitedto,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

•Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAYWARRANTY ON BA'I-rERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the baftery at no charge. War-

ranty service is available free of charge by returning your Craftsman riding equipment

to your nearest Sears Service Center. In-home warranty service Is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT t-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other rights

whichmay varyfrom state tostate.

Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwingobjects, Failure to observe the following safety instructionscould result in

sedous injuryor death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructionsin the manual and on the

machine before starting.

•Only allow responsibleadults, who are

familiarwith the instructions,to operate

the machine.

• Clear the area ofobjects suchas

rocks, toys, wire, etc., whichcould be

picked up and thrown by the blade.

•Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Be aware ofthe mower discharge

directionand do not point it at anyone.

Do notoperate the mower without

either the entire grass catcher or the

guard in place.

•Slow down before turning.

•Never leave a runningmachine

unattended, Alwaystum off blades, set

parking brake, stop engine, and

remove keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or uncloggingchute.

•Mow only in daylightor good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

•Watch for traffic wt_enoperating near or

crossing roadways.

•Use extra care when loading or

unloading the machine into a trailer or

truck.

•Data indicates that operators, age 60

years and above, are involvedin a

large pementaga of dding mower.

related injuries. These operators

should evaluate their ability to operate

the ddingmower safely enough to

protect themselves and others from

sedous injury.

•Keep machinefree of grass, loaves or

other debds build-upwhich can touch

hot exhaust /engine partsand bum. Do

notallow the mower deck to plow leaves

or other debris whichcan cause build-

upto occur.

Clean any oil or fuel

spillage before operatingor storingthe

machine. Allow machine to cool before

storage.

II, SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can resultin severe injury or death. All

slopes require extra caution. If you

cannot back up the slope or ifyou feel

uneasy on it, do not mow it.

DO:

•Mow up end down slopes, not across.

•Remove obstacles such as rocks,tree

limbs,etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear

so that you willnot have to stop or shift

while on the slope.

Follow the manufacturer's recommen-

dationsfor wheel weights or counter-

weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

Avoid starting or stoppingon a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

•Do notmow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel isover

the edge of a cliff or ditch, or if an edge

caves in.

•Do notmow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilizethe machine by

puttingyour foot on the ground.

•Do notuse grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occurif the operator

is notalert to the presence of children.

Childrenare often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. Tbey may fall off

and be sadously injured or interfere

with safe reach'me operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debds build-up. Clean oil or fuel

spillage. Allow machine to cool before

stodng.

•Stop and inspectthe equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs

with the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently.

Adjust and service as required.

•Be sure the area isdear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carrychildren. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15° Max),

not across.

•Remove obstacles such as rocks,tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overtum the

machine, Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill,if possible.

_l_Look for this symbol to pointout

importantsafety precautions. It means

CAUTION!!I BECOMEALERT!!I YOUR

SAFETY IS INVOLVED.

_. CAUTION: In orderto prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_& CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of yourtractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of Californiato cause

cancer and birth defects or other repro-

ductive harm.

_WARNING: Battery posts,terminals

and related accessodes contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE 1.25GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAEt0W30(abovs32°F)

API-SF-SJ): SAE5W-30 (below320F")

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND FORWARD: 5,5

SPEED(MPH): REVERSE: 2,4

TIRE FRONT: 14 PSI

REAR: 10 PSI

_HARGING

SYSTEM: 15 AMPS @3600 RPM

3A'I-rERY: AMP/HR: 30

MIN. COA: 240

CASE SIZE: U1 R

BLADE BOLT 27-35 FT. LBS.

tORQUE:

CONGRATULATIONS on your purchase

of anew tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Shoutd you experience any problem you

cannot easily remedy, please contact a

Sears or uther qualifiedservice center.

We have competent, well-trainod techni-

cians and the proper tools to service or

repair this tractor,

Please read and retain this manual, The

Instructionswill enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product, Contact your nearest Sears

storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observethe safety rules.

• Follow a regular schedule in maintain-

ing, cadng for and using your tractor.

•Follow the instructionsunder =Mainte-

nance" and "Storage" sections ofthis

owner's manual.

/I=WARNING: Thistractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If aspark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

I_(1) Hex Bolt

3/8-16 x 1

Steering _

Boot

Steering Wheel

(1) Lockwasher 3/8

(1) Locknut

5/16-18

_ Steering

Wheel Adapter

Seat

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

tSt)terni;igon

Shaft

(_ (1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1 ) Knob

Slope Sheet

Keys

(2) Keys Video Cassette

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and propar operation of your

tractor all parts and hardware you assemble must be tightened securely.Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When rightor left hand is mentioned in

this manual, itmeans, from your point of

view, when you are in the operating

position (seated behind the steering

wheel)•

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVINGTRACTOR

FROM SKID

A'rrACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steedng shaft. Align mounting holes

in extension and lower shafts and

install 5/16 bex bolt and leoknut.

Tighten securely.

IMPORTANT: Tighten boltand nut

securely to 18-22 ft. Ibs torque.

2. Place tabs ofsteoring boot over tab

slots in dash and push down to

secure•

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steedng wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontoi(left to right) and slide

inside boot and onto adapter.

___.__- Insert

_-- 3/8HexBolt

3/8 LockWasher

LargeFlat

Washer

•5/16

5/16 Hex Boll

Locknut ._ ",,

Lower _ _

'Tab

_.eenh_ ..

Shaft <._ 'Slots

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tire

where tractor isto rolloff skid.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

1. Lift seat pan to raised positionand

open battery box door.

NOTE: Ifthis batteryis put intoservice

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Label

Box Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivotseat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder boll in slot and pull seat

towards rear of tractor.

5. Pivotseat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/broke pedal ait the way down.

8. Get off seat without movingits

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat Pan_ulder

Flat

NOTE: You may now rollor drive your

tractor oft the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment liftlever to its highest

position.

2. Release parking brake by depressing

clatch/10rakepedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

sion(See "TO TRANSPORT" in the

Operation section of this manual).

4. Rolltractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting read,

understand and fo low all instructionsin

the Operation section ofthis manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parkJngbrake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment liftlever to its highest

position.

7. Start the engine. After engine has

started, move throttle controlto idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

1O.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

1t .Turn ignitionkey to "OFF" position.

Continue with the instructionsthat follow.

INSTALLMULCHERPLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

AOACAUTION: Do not removedeflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

Mulcher

Plate

Shield

Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Yourmower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It isnot necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correcttire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cuttingresults, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING inthe

Service and Adjustmentssection of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figuresthat are shown for

replacing motion and mower blade drive

bells in the Service and Adjustments

sectionofthis manual. Verify that the

bells are routed correctly.

CHECK BRAKE SYSTEM

Afteryou learn how to operate your

tractor,shack to see that the brake is

properlyadjusted. See "TO ADJUST

BRAKE" in the Service and Adiustmants

section of this manual.

./'CHECKLIST

Before you operate and enjoy your new

tractor,we wishto assure that you receive

the best performance and satisfaction

from this Quality Product.

Please review the following checklist:

`/All assembly instructionshave been

completed.

,/-No remaining loose parts in carton.

./Battery is properly prepared and

charged. (Minimum 1 hourat 6 amps).

./Seat is adjusted comfortablyand

tightened securely.

./All tires are propedy inflated. (For

shipping purposes, the tires were

overinflated at the factory).

./Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

./'Check mower and drive bells. Be sure

they are routed properly around pulleys

and inside all belt keepers.

./Check wiring. See that all connections

are still secure and wires are properly

clamped.

./Before driving tractor, be sure free-

wheel control is In drive position.

While learning how to use your tractor,

pay extra attention to the following

important items:

./ Engine oil is at proper level.

./Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

./Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/'Be sure brake system is in safe

operating condition.

./It is importantto purge the transmission

before operating your tractor forthe first

time. Follow proper starting and

transmission purging instructions(See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

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