Craftsman 919.167461 Manuel utilisateur

Owner's Manual

iCRHFTSMHN'i

Permanently Lubricated

Single Stage

Side Stack

AIR COMPRESSOR

Model No.

919.167461

•Safety Guidelines

•Assembly

•Operation

•Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

D28071 Revl 7/24/03

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WARRANTY ............................................. 2

SPECIFICATION CHART .................................... 3

SAFETY GUIDELINES-DEFINITIONS .......................... 3

IMPORTANT SAFETY INSTRUCTIONS ....................... 3-8

GLOSSARY .............................................. 9

ACCESSORIES .......................................... 9

DUTY CYCLE ............................................ 9

ASSEMBLY ............................................. 1g

INSTALLATION ........................................ f0-11

OPERATION .......................................... f2-14

MAINTENANCE ....................................... f5-16

SERVICE AND ADJUSTMENTS ............................. 17

STORAGE .............................................. 18

TROUBLESHOOTING GUIDE ............................ 19-21

REPAIR PARTS ....................................... 22-25

HOW TO ORDER REPAIR PARTS .................... Back Cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL

REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard will repair it, free of charge.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

D28071 2* ENG

-"1".1=[e]I _1[_:_1 II[o]_I[e] "!':_t.tl

Model No. 919-167461

Max. Developed HP 3

Bore 2.375"

Stroke 1.35"

Voltage-Single Phase 120V

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity - Gallons 4

Approximate Cut-in Pressure 120

Approximate Cut-out Pressure 150

SCFM@ 40 psig 7.9

SCFM@ 90 psig 5.5

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This manual contains information that iS important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To hetp you rec_

ognize this information_ we use the symbols below. Please read the manual and pay attention to these

sec_ions_

_'_lndicates an imminent-

ly hazardous situation

which, if not avoided, will result in

death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_"_Used without the

safety alert symbol

indicates a potentially hazardous situ-

ation which, if not avoided, may

result in orooertv damaae.

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SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARN-

INGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other con*

struation activities contains chemicals known (to the State of California) to cause

Cancer, birth defects or other reproductive harm. Some example of these chemicals are:

•lead from lead-based paints

•crystalline silica from bricks and cement and other masonry products

•arsenic and chromium from chemically*treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, propeity fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of per_

sonal injury.

3* ENG D28071

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Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

,l;1"l'J "-In

WARNING: Risk of explosion or fire

What Could Happen How To Prevent It

It is normal for electrical contacts with- Always operate the compressor in a well

in the motor and pressure switch to ventilated area free of combustible

spark, materials, gasoline, or solvent vapors.

If electrical sparks from compressor If spraying flammable materials, locate

come into contact with flammable compressor at least 20 feet away from

vapors, they may ignite, causing fire or spray area. An additional length of hose

explosion, may be required

Store flammable materials in a secure

location away from compressor,

Restricting any of the compressor ven-

tilation openings will cause serious over-

heating and could cause fire.

Unattended operation of this product

could result in personal injury or prop-

erty damage. To reduce the risk of fire,

do not allow the compressor to operate

unattended,

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the ventila-

tion openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

)roduct when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

}osition and drain tank daily or after

each use.

D28071 4* ENG

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Could Happen How To Prevent It

Failure to properly drain condensed Drain tank daily or after each use. If tank

water from tank, causing rust and develops aleak, replace it immediately

thinning of the steel tank. with a new tank or replace the entire com-

pressor.

Modifications or attempted repairs to Never drill into, weld, or make any modifi-

the tank. cations to the tank or its attachments.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the air The tank is designed to withstand specific

tank and cause rupture or explosion operating pressures. Never make adjust_

merits or parts substitutions to alter the

factory set operating pressures.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated acces-

sories, tires, and other inflatables can

cause them to explode or fly apart, and

could result in serious injury.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never use

compressor to inflate small low pres-

sure objects such as children's toys,

footballs, basketballs, etc.

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed, result-

ing in property damage or personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tOOlS Or accessories,

5* ENG D28071

:f:I"4..I;I _

WARNING: Risk of Electrical Shock

What Could Happen How To Prevent It

Your air compressor is powered by Never operate the compressor outdoors

electricity. Like any other electrically when it is raining or in wet conditions.

powered device, If it is not used prop- Never operate compressor with protec-

erly it may cause electric shock, tive covers removed or damaged.

Repairs attempted by unqualified per- Any electrical wiring or repairs required

sonnel can result in serious injury or on this product should be performed by

death by electrocution, authorized service center personnel in

accordance with national and local electri-

cal cedes.

Electrical Grounding: Failure to provide Make certain that the electrical circuit to

adequate grounding to this product which the compressor is connected pro-

could result in serious injury or death vides proper electrical grounding, cot-

from electrocution, feet voltage and adequate fuse protec-

See grounding instructions, tion.

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WARNING: Risk to Breathing

What Could Happen How To Prevent It

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid parti-

cles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for breath-

ing, suitable filters end in-line safety

equipment must be properly installed.

In-line filters and safety equipment used

in conjunction with the compressor must

be capable of treating air to all applica-

ble local and federal codes prior to

human consumption.

Work in an area with good cress ventila-

tion. Read and follow the safety instruc-

tions provided on the label or safety data

sheets for the materials you are spray-

ing. Use a NtOSH/MSHA approved res-

pirator designed for use with your specific

application.

D28071 6* ENG

WARNING: Risk of Burns

What Could Happen How To Prevent It

Touching exposed metal such as the Never touch any exposed metal parts

compressor head or outlet tubes, can on compressor during or immediately

after operation. Compressor will remain

result in serious burns, hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: Risk from Moving Parts

What Could Happen How To Prevent It

Moving parts such as the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if they guards or covers which are damaged or

come into contact with you or your cloth- removed.

ing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or attempting should be performed by authorized

to repair compressor with protective service center personnel.

shrouds removed can expose you to

moving parts and can result in serious

injury.

WARNING: Risk of Failing

What Could Happen

A portable compressor can fall from a

table, workbench, or roof causing dam-

age to the compressor and could

result in serious injury or death to the

operator.

How To Prevent It

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional sir hose to

reach high locations,

7÷ ENG D28071

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

(Fire, Inhalation, Damage to Vehicle Surfaces)

What Could Happen How To Prevent It

Oil can leak or spill and could result in Always place COMPRESSOR on a pro-

fire or breathing hazard; serious injury or tective mat when transporting to protect

death can result= oil leaks will damage against damage to vehicle from leaks.

carpet, paint or other surfaces in vehi- Remove COMPRESSOR from vehicle

cles or trailers, immediately upon arrival at your destina-

tion.

WARNING: Risk of Unsafe Operation _1=

What Could Happen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this m_J_uai.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

)ets, and obstacles.

Keep children away from the air compres-

sor at ell times.

DO not operate the product when

fatigued or under the influence of eleo-

hol or drugs. Stay alert at all times.

Never defeat the safety features of this

)roduct.

Equip area of operation with a fire extin-

guisher.

DO not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

D28071 8* ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air deliv-

ery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories • Oil Fog Lubricators

• In Line Filter • Air Hose:l/4", 3/8" or 1/2" I.D. in

• Tire Air Chuck various lengths

• Quick Connector Sets (various Refer to the selection chart located

sizes) on the unit to select the tools this unit

•Air Pressure Regulators is capable of powering.

ml_Tujj_[e,_ q=1

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

9-ENG D28071

Unpacking

1. Remove unit from car_on and

discard all packaging.

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

Locate the air compressor in a clean,

dry and well ventilated area. The air

compressor should be located at

least 12" away from the wall or other

obstructions that will interfere with

the flow of air. The air compressor

pump and shroud are designed to

allow for proper cooling. The ventila-

tion openings on the compressor are

necessary to maintain proper operat-

ing temperature. Do not place rags or

other containers on or near these

openings.

GROUNDING INSTRUCTIONS

RISK OF ELECTRI-

CAL SHOCK. In

the event of ashort circuit, ground-

ing reduces the risk of shock by

providing an escape wire for the

electric current. This air compres-

sor must be properly grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following illustra-

tions). The plug must be used with

an outlet that has been installed and

grounded in accordance with all local

codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as

the grounded plug. DO NOT

USE AN ADAPTER. See illustra-

tion.

_ _luj g_Grounded

_ _Outlets

Grou_g Pin

3. inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether the

compressor is properly ground-

ed, have the installation checked

by a qualified electrician. CAN

RESULT IN ELECTRICAL SHOCK.

Do not modify the plug provided. If

it does not fit the available outlet, a

correct outlet should be installed

by a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified elec-

trician.

D28071 10-ENG

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