Craftsman 919.165381 Manuel utilisateur

PermanentJy Lubricated

PortabJe

AIR COMPRESSOR

Safety Guidelines

Assembly

Operation

Maintenance

Service and Adjustments

Repair Parts

CAUTION: Read the Safety Guidelines

and AtI hstructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www°sears°com/craftsman

A08596 R_v.1 2JsJ0._

WARRANTY ................................................ 2

SPECiFiCATiON CHART ..................................... 3

SAFETY GUiDELiNES ...................................... 4-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................ 9

DUTY CYCLE .............................................. 9

iNSTALLATiON ......................................... 10-11

OPERATION ........................................... 12-14

MAINTENANCE ............................................ 15

SERVICE AND ADJUSTMENTS ............................ 16-17

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE ............................. 19-21

REPAIR PARTS ......................................... 22-25

ESPA_IOL .............................................. 26-45

NOTES/NOTAS ......................................... 46-47

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL

REPAIR IT,FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard wilI repair it, free of charge.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

A08596 2= ENG

' " ,O m ± ( )(h,

ModeB No. 919-165381

Running Horsepower 1.0

Bore 2-7/8"

Stroke 1-1/4"

Voltage-Single Phase 120V

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 6

Approx. Cut-In 120

Approx. Cut-out 150

SCFM @ 40 psig 3.7

SCFM @ 90 psig 2.6

Refer to Glossary for abbreviations.

. N

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these sections.

Indicates an

imminently hazardous

)situation which, if not avoided, will

result in death or serious in'UL_[yo

Indicates a potentially

hazardous situation

which, if not avoided, coamd result in

death or serious injury..

Indicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate in'ujury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in _ge.

)

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known (to the State of

California) to cause cancer, birth defects or other reproductive harm. Some example of

these chemicals are:

" lead from lead-based paints

" crystalline silica from bricks and cement and other masonry products

® arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work.

To reduce your exposure to these chemicals: work in a well ventilated area, and work

with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting

face mask or respirator when using such tools.

When using air tools, basic safety precautions should always be followed to reduce the

risk of personal injury.

3- ENG A08596

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

WARNING: Risk of e×p_osion or fire _,i

What Could Happen

It is normal for emectricaR contacts

within the motor and pressure switch to

spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

e×plosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor to

operate unattended.

How To Prevent Jt

Always operate the compressor in a

well ventilated area free of combustible

matedams, gasoline, or solvent vapors.

Jf spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor

in an open area at least 12 inches

away from any wall or obstruction that

would restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Amways remain in attendance with the

)roduct when it is operating.

ABways disconnect eRectrical power by

moving pressure switch lever to the off

;osition and drain tank daily or after

each use,

A08596 4-ENG

111¸¸ D 11!1

iiiiiiiii_, III!

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Coumd Nal2pen

Failure to properly drain condensed

water from tank, causing rust and

thinning of the steer tank.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unRoader valve, safety vaBve, or any

other components which controm tank

. pressure.

Excessive vibration can weaken the

air tank and cause rupture or

expBosion

ATTACHMENTS & ACCESSORIESr

Exceeding the pressure rating of

air tooms, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

How To Prevent It

Drain tank dally or after each use.

If tank develops a leak, replace it

immediately with a new tank or replace

the entire compressor.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions

to aBter the factory set operating

pressures,

For essential control of air pressure,

you must install a pressure regulator

and pressure gauge to the air outmet

{if not equipped) of your compressor.

Follow the equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor

to inflate small low pressure objects

such as children's toys, footballs,

basketballs, etc.

WARNING: Risk from Flying Objects

What Coumd Happen How To Prevent It

The compressed air stream can cause

soft tissue damage to exposed skin

and can propel dirt, chips, Boose

particles, and small objects at high

speed, resulting in property damage or

personal injury.

Always wear ANSi Z87.1 approved safety

glasses with side shieMs when using the

compressor

Never point any nozzBe or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bBeed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5-ENG A08596

WARNING: Risk of Electrical Shock

What Ceumd Happen

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Now To Prevent mt

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any emectrical wiring or repairs required

on this product should be performed by

authorized service center personneB

in accordance with national and local

electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper eBectrical grounding,

correct voltage and adequate fuse

protection.

WARNING: Risk to Breathing

What Could

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Now To Prevent It

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

_roduced by this compressor for breathing,

suitable filters and in-line safety'

equipment must be property installed.

In-line filters and safety equipment

used in conjunction with the compressor

must be capable of treating air to aH

applicable local and federal codes prior

to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials

you are spraying. Use a NIOSN/MSNA

approved respirator designed for use with

your specific application.

A08596 6-ENG

WARNING: Risk of Burns

What Could Hap___en

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Now To Prevent It

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor win remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool

iiiiiii_, b

WARNING: Risk from Moving Parts

What Could Happen

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if

they come into contact with you or your

clothing.

Attempting to operate compressor with

damaged or missing parts or attempting

to repair compressor with protective

shrouds removed can expose you to

moving parts and can result in serious

injury.

How To Prevent It

Never operate the compressor with

guards or covers which are damaged or

removed.

Any repairs required on this product

should be performed by authorized

service center personnel

WARNING: Risk of Falling

What Could Happen

A portable compressor can fan from

a table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

How To Prevent mt

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additionam air hose to

reach high locations.

7- ENG A08596

WARNING: Risk of Serious Injury or Property Damage When _]

Transporting Compressor

(Fire, Inhalation, Damage to Vehicle Surfaces)

What Could Happen

Oil can leak or spill and could result

in fire or breathing hazard; serious

injury or death can result, oil leaks will

damage carpet, paint or other surfaces

in vehicles or trailers.

How To Prevent it

Always pBace COMPRESSOR on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove COMPRESSOR from

vehicle immediately upon arrival at your

destination.

WARNING: Risk of Unsafe Operation

What Could Happen ........

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

How To Prevent mt

Review and understand all instructions

and warnings in this manual.

Become famiRiar with the operation and

controBs of the air compressor.

Keep operating area dear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at aH times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at aH times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE mNSTRUCTmONS

A08596 8- ENG

Become familiar with these terms When the tank pressure drops to a

before operating the unit. certain low level the motor will restart

OFM: Cubic feet per minute, automatically. The low pressure

SCFM: Standard cubic feet per at which the motor automatically

minute; a unit of measure of air restarts is called "cut-in" pressure.

delivery. Cut-Out Pressure: When an air

PSi@: Pounds per square inch compressor is turned on and begins

gauge; a unit of measure of pressure, to run, air pressure in the air tank

Cede Certification: Products that begins to build. It builds to a certain

bear one or more of the following high pressure before the motor

marks: UL, CUL, ETL, CETL, have automatically shuts off, protecting

been evaluated by OSHA certified your air tank from pressure higher

independent safety Jaboratories and than its capacity. The high pressure

meet the applicable Underwriters at which the motor shuts off is called

Laboratories Standards for Safety. "cut-out" pressure.

Cut-In Pressure: While the motor Branch Circuit: Circuit carrying

electricity from electrical panel to

is off, air tank pressure drops as outlet.

you continue to use your accessory.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

® In Line Filter

+ Tire Air Chuck

® Quick Connector Sets

(various sizes)

+ Air Pressure Regulators

+ Oil Fog Lubricators

+ Air Hose: 1/4", 3/8" OR 1/2" kD+in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

0 ll'lll It. -

This air compressor pump is

capable of running continuously.

However, to prolong the life of your

air compressor, it is recommended

that a 50%-75% average duty

cycle be maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

9-ENG A08596

HOW TO SET UP YOUR

UNiT

Location of the Air Compressor

Locate the air compressor in a

clean, dry and well ventilated area.

The air compressor should be

located at bast 12" away from the

wall or other obstructions that will

interfere with the flow of air. The

air compressor pump and shroud

are designed to allow for proper

cooling. The ventilation openings

on the compressor are necessary

to maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.

GROUNDING iNSTRUCTiONS

_Risk of Electrica_

Shock. in the

event of a short circuit, grounding

reduces the risk of shock by

providing an escape wire for

the electric current. This air

compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations), The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with aII loca! codes and

ordinances.

2. Make sure the outlet being used

has the same configuration

as the grounded plug. DO

NOT USE AN ADAPTER, See

illustration.

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

Grounded

Outlets

Ground/_ngPin

4. if these grounding instructions

are not completely understood,

or if in doubt as to whether

the compressor is properly

grounded, have the installation

checked by a qualified

electrician.

grounding can result in emectricaB

shock.

Do not modify the plug provided. If

it does not fit the avaHabmeoutlet,

a correct out_et should be installed

by a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified

electrician.

A08596 10- ENG

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